System and method for adjusting a boundary for a machine

• US 8,706,363 B2
• Filed: 07/30/2012
• Issued: 04/22/2014
• Est. Priority Date: 07/30/2012
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Stratton, Kenneth L., Becicka, Troy K., Taylor, Michael, Edara, Thandava K.
• Primary Examiner(s): Marc, McDieunel
• Application Number:
  US13/561,813
• Publication Number:
  US 20140032058A1
• Time in Patent Office: 631 Days
• Field of Search: 701/50, 299/25, 299/39.8, 56/91, 563/07, 56/128, 180/9.1, 180/307, 37/94, 371/89, 172/2, 172/4, 172/4.5, 172/20, 144/4.1, 700/65, 182/148
• US Class Current: 701/50
• CPC Class Codes: E02F 9/2045 Guiding machines along a predetermined path for graders E02F3/841; machines for construction of roads E01C19/004
• CPC Class Codes: E02F 9/261 Surveying the work-site to be treated

Abstract

A system for modifying a boundary of operation of a machine has a change in terrain sensor system. A controller determines a change in terrain based at least in part upon a change in terrain signal. If the change in terrain exceeds a threshold, the controller modifies the boundary of operation of the machine. A method is also provided.

Claims

1. A system for modifying a boundary of operation of a machine comprising:

a change in terrain sensor system configured to sense a change in terrain generally adjacent the machine and provide a change in terrain signal indicative of the change in terrain to a controller;

the controller configured to;

store a work area for the machine including a path representative of a crest of the work area;

receive the change in terrain signal from the change in terrain sensor system;

determine a change in terrain based at least in part upon the change in terrain signal;

determine whether the change in terrain exceeds a threshold change in terrain; and

modify the path if the change in terrain exceeds the threshold change in terrain.

2. The system of claim 1, wherein the controller is configured to modify the path based at least in part upon a position of the machine when the change in terrain exceeds the threshold change in terrain.

3. The system of claim 1, wherein the controller is configured to modify the path based upon a current position of the machine when the change in terrain exceeds the threshold change in terrain.

4. The system of claim 1, wherein the controller is further configured to determine a crest zone within the work area and that extends a predetermined distance from the crest into the work area, the crest zone being moved as the path is modified.

5. The system of claim 1, further including a position sensing system configured to sense a position of the machine relative to the work area and provide a position signal indicative of the position of the machine, and the controller being further configured to determine the position of the machine relative to the path and modify the path if the machine reaches the crest.

6. The system of claim 5, wherein the controller is configured to modify the path by an enlargement increment upon the machine reaching an outer boundary of the work area.

7. The system of claim 6, wherein the enlargement increment is based upon conditions of an operating environment of the machine.

8. The system of claim 7, wherein the operating environment includes at least one of an angle of an adjacent sloped area, an angle of repose of material being moved and a volume of material moved.

9. The system of claim 1, wherein the controller is configured to generate an alert command signal if the change in terrain exceeds the threshold change in terrain, the alert command signal including a reverse command signal and a command to revise the path.

10. The system of claim 1, wherein the controller is configured to communicate a modified path to a second machine distinct from the machine for use in controlling operation of the second machine.

11. The system of claim 10, wherein the modified path is communicated to a network system distinct from the machine and the network system is configured to communicate the modified path to the second machine.

12. The system of claim 10, wherein the modified path is communicated directly to the second machine.

13. The system of claim 1, wherein the change in terrain sensor system includes a perception sensor for sensing the change in terrain.

14. An electronic controller implemented method of modifying a boundary of operation of a machine comprising:

providing a change in terrain sensor system configured to sense a change in terrain generally adjacent the machine;

storing in a memory of the electronic controller a work area for the machine including a path representative of a crest of the work area;

receiving the change in terrain signal at the electronic controller;

determining by the electronic controller a change in terrain based at least in part upon the change in terrain signal;

determining by the electronic controller whether the change in terrain exceeds a threshold change in terrain; and

modifying the path if the change in terrain exceeds the threshold change in terrain.

15. The electronic controller implemented method of claim 14, further including modifying the path based at least in part upon a position of the machine when the change in terrain exceeds the threshold change in terrain.

16. The electronic controller implemented method of claim 14, further including modifying the path to match a current position of the machine when the change in terrain exceeds the threshold change in terrain.

17. The electronic controller implemented method of claim 14, further including providing a position signal indicative of a position of the machine, and modifying the path if the machine reaches the crest.

18. The electronic controller implemented method of claim 17, further including modifying the path by an enlargement increment upon the machine reaching an outer boundary of the work area.

19. The electronic controller implemented method of claim 14, further including communicating a modified path to a second machine distinct from the machine.

20. A machine comprising:

a prime mover; and

a change in terrain sensor system configured to sense a change in terrain generally adjacent the machine and provide a change in terrain signal indicative of the change in terrain to a controller;

the controller configured to;

store a work area for the machine including a path representative of a crest of the work area;

receive the change in terrain signal from the change in terrain sensor system;

determine a change in terrain based at least in part upon the change in terrain signal;

determine whether the change in terrain exceeds a threshold change in terrain; and

modify the path if the change in terrain exceeds the threshold change in terrain.