Sulfonated amorphous carbon, process for producing the same and use thereof

• US 8,709,273 B2
• Filed: 09/08/2004
• Issued: 04/29/2014
• Est. Priority Date: 09/16/2003
• Status: Expired due to Fees

• Current Assignee: Tokyo Institute of Technology (National University Corporation Tokyo Institute of Technology)
• Original Assignee: Tokyo Institute of Technology (National University Corporation Tokyo Institute of Technology)
• Inventors: Hara, Michikazu, Domen, Kazunari
• Primary Examiner(s): Pyon, Harold
• Assistant Examiner(s): Diggs, Tanisha
• Application Number:
  US10/572,057
• Publication Number:
  US 20080227996A1
• Time in Patent Office: 3,520 Days
• Field of Search: 252/500, 252/62.2, 252/502, 429/188, 429/304, 429/491, 562/89
• US Class Current: 252/62.2
• CPC Class Codes: B01J 2231/40 Substitution reactions at carbon centres, e.g. C-C or C-X, i.e. carbon-hetero atom, cross-coupling, C-H activation or ring-opening reactions
• CPC Class Codes: B01J 31/0225 comprising sulfonic acid groups or the corresponding salts
• CPC Class Codes: B01J 31/06 containing polymers organometallic polymers B01J31/123; polymer-bound organometallic complexes B01J31/165; coordination polymers B01J31/1691
• CPC Class Codes: C01B 32/05 Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
• CPC Class Codes: C07C 309/38 formed by at least three rings
• CPC Class Codes: H01B 1/122 Ionic conductors
• CPC Class Codes: H01M 8/1016 characterised by the electrolyte material H01M8/12 takes precedence
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

An amorphous carbon having sulfonate group introduced therein is provided which is characterized in that chemical shifts of a condensed aromatic carbon 6-membered ring and a condensed aromatic carbon 6-membered ring having sulfonate group bonded thereto are detected in a ¹³C nuclear magnetic resonance spectrum and that at least a diffraction peak of carbon (002) face whose half-value width (2θ) is in the range of 5 to 30° is detected in powder X-ray diffractometry, and which exhibits proton conductivity. This sulfonated amorphous carbon is very useful as a proton conductor material or solid acid catalyst because it excels in proton conductivity, acid catalytic activity, thermal stability and chemical stability and can be produced at low cost.

Claims

1. A proton conductor material comprising a sulfonated amorphous carbon, wherein

the sulfonated amorphous carbon has a sulfonate density of 1.6 to 8 mmol/g,

in the sulfonated amorphous carbon, chemical shifts of a condensed aromatic carbon 6-membered ring and a condensed aromatic carbon 6-membered ring having a sulfonate group bonded thereto are detected in a ¹³C nuclear magnetic resonance spectrum,

at least a diffraction peak of carbon (002) face whose half-value width (2θ

) is in the range of 5 to 30 is detected in powder X-ray diffractometry, and

the sulfonated amorphous carbon exhibits proton conductivity.

2. The proton conductor material according to claim 1, wherein the sulfonated amorphous carbon has a proton conductivity of 0.01 to 0.2 Scm⁻

1 as measured by alternating current impedance method under the conditions of a temperature of 80°

C. and a humidity of 100%.

3. The proton conductor material according to claim 1 or 2, wherein the sulfonated amorphous carbon has a sulfur content of 0.3 to 15 atm %.

4. The proton conductor material according to claim 1, wherein the sulfonated amorphous carbon is produced by heat treatment of an aromatic hydrocarbon in concentrated sulfuric acid or fuming sulfuric acid.

5. The proton conductor material according to claim 4, wherein the heat treatment is performed at a temperature of 100°

C. to 350°

C.

6. The proton conductor material according to claim 4 or 5, wherein the aromatic hydrocarbon is at least one substance selected from the group consisting of benzene, naphthalene, anthracene, peryrene and coronene.

7. The proton conductor material according to claim 1, wherein the sulfonated amorphous carbon is produced by heat treatment of a partially carbonized organic compound in concentrated sulfuric acid or fuming sulfuric acid.

8. The proton conductor material according to claim 7, wherein the organic compound is glucose or cellulose.

9. The proton conductor material according to claim 1, wherein only a diffraction peak of carbon (002) face is detected in powder X-ray diffractometry.

10. The proton conductor material according to claim 1, wherein the sulfonated amorphous carbon has a sulfonate density of 3 to 8 mmol/g.

11. A sulfonated amorphous carbon wherein chemical shifts of a condensed aromatic carbon 6-membered ring and a condensed aromatic carbon 6-membered ring having a sulfonate group bonded thereto are detected in a ¹³C nuclear magnetic resonance spectrum and that at least a diffraction peak of carbon (002) face whose half-value width (2θ

) is in the range of 5 to 30 is detected in powder X-ray diffractometry, the sulfonated amorphous carbon exhibiting proton conductivity and wherein the sulfonated amorphous carbon has a sulfonate density of 1.6 to 8 mmol/g.

12. The sulfonated amorphous carbon according to claim 11, wherein only a diffraction peak of carbon (002) face is detected in powder X-ray diffractometry.

13. The sulfonated amorphous carbon according to claim 11 or 12, the sulfonated amorphous carbon has a sulfonate density of 3 to 8 mmol/g.

14. The sulfonated amorphous carbon according to claim 11, wherein the sulfonated amorphous carbon has a proton conductivity of 0.01 to 0.2 Scm⁻

1 as measured by alternating current impedance method under the conditions of a temperature of 80°

C. and a humidity of 100%.

15. A process for producing a sulfonated amorphous carbon as recited in claim 11, comprising a step of performing heat treatment of an organic compound in concentrated sulfuric acid or fuming sulfuric acid.

16. The process for producing a sulfonated amorphous carbon according to claim 15, wherein the step of performing heat treatment of an organic compound in concentrated sulfuric acid or fuming sulfuric acid is conducted in a stream of an inert gas or dry air.

17. The process for producing a sulfonated amorphous carbon according to claim 15, further comprising, after the step of performing heat treatment of an organic compound in concentrated sulfuric acid or fuming sulfuric acid, a step of heating the heat-treated product under vacuum evacuation.