Light coupling into illuminated films

• US 8,714,781 B2
• Filed: 10/07/2008
• Issued: 05/06/2014
• Est. Priority Date: 10/09/2007
• Status: Active Grant

• Current Assignee: FLEx Lighting II, LLC
• Original Assignee: FLEx Lighting II, LLC
• Inventors: Nichol, Anthony J.
• Primary Examiner(s): PAYNE, SHARON E
• Application Number:
  US12/682,387
• Publication Number:
  US 20100214786A1
• Time in Patent Office: 2,037 Days
• Field of Search: 362/296.01, 362/311.03, 362/257, 362/317, 362/362, 362/311.01, 362/311.02, 362/623, 362/600, 362/612, 362/92, 362/812, 362/551, 362/559, 362/247, 405/46, 405/47, 406/15, 385/50, 385/120, 385/121, 385/130, 385/131, 385/132
• US Class Current: 362/296.01
• CPC Class Codes: G02B 6/0018 Redirecting means on the surface of the light guide
• CPC Class Codes: G02B 6/0076 Stacked arrangements of multiple light guides of the same or different cross-sectional area
• CPC Class Codes: Y10S 362/812 Signs
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 29/49888 Subsequently coating

Abstract

A flexible translucent sheet is folded to have portions of its bounding edge closely situated in overlapping relationship, and these overlapping portions are illuminated by a light source. The illumination is transmitted through the interior of the sheet to any adjacent unfolded area of the sheet, which may bear emission areas which are treated so that the light emits from the sheet at these areas. Preferred versions of the invention have a series of legs cut into one edge of the sheet, and the legs are then bundled in stacked relationship, with a light source providing light input into the bundle.

Claims

1. A film illumination system including:

a. a transparent polymer sheet having opposing planar faces with a thickness not greater than 0.5 mm therebetween, the sheet defining a body with an array of elongated legs extending therefrom, wherein;

(1) each leg has a bounding edge with opposing lengthwise edges extending therefrom,

(2) the lengthwise edges are optically smooth such that at least substantial total internal reflection is provided to light traveling within the legs and encountering the edges, and

(3) each leg is folded at a radius of curvature less than 50 times the sheet thickness such that the portions of the leg on the opposing sides of the fold have;

i. faces oriented in at least substantially parallel planes, and

ii. lengthwise axes extending at a nonzero angle with respect to each other, with the bounding edges being stacked in parallel face-to-face relation; and

b. a light source;

(1) emitting non-collimated light from an emission area greater than the thickness of the sheet, and

(2) optically coupled to the stacked bounding edges of the legs, such that the light from the light source enters the bounding edges to travel to the body.

2. The film illumination system of claim 1 wherein the light source comprises one or more light emitting diodes.

3. The film illumination system of claim 2 wherein:

a. the light source comprises light emitting diodes, each having a different color of emitted light; and

b. the length of the legs is such that the different colors are mixed upon reaching the body, whereby the body emits a color of light different from that of the light emitting diodes.

4. The film illumination system of claim 2 wherein the light source comprises red, green, and blue light emitting diodes.

5. The film illumination system of claim 1 wherein the legs are folded to a radius of curvature less than 25 times the sheet thickness.

6. The film illumination system of claim 1 wherein the faces of the legs at the bounding edges are at least substantially parallel to the faces of the legs where the legs join the body.

7. The film illumination system of claim 1 wherein the portions of the leg on the opposing sides of the fold have lengthwise axes oriented at an angle of at least substantially 90 degrees with respect to each other.

8. The film illumination system of claim 1 wherein the portions of the leg on the opposing sides of the fold have lengthwise axes oriented at an angle of at least substantially 45 degrees with respect to each other.

9. The film illumination system of claim 1 wherein the legs are formed by cutting them within the sheet.

10. The film illumination system of claim 1 wherein the stacked bounding edges are at least substantially aligned to define an at least substantially smooth and continuous surface.

11. The film illumination system of claim 10 wherein the stacked bounding edges are polished.

12. The film illumination system of claim 10 wherein the stacked bounding edges are at least partially melted together.

13. The film illumination system of claim 1 wherein at least one or more of the faces of the sheet bears a layer of at least one of:

a. a reflective material, and

b. a material having a lower refractive index than the sheet.

14. The film illumination system of claim 1 wherein at least one of the faces of the sheet bears an area which is:

a. roughened, and/or

b. rendered less translucent or reflective, to reduce internal reflection of light within the sheet at or adjacent the area.

15. The film illumination system of claim 1 wherein:

a. at least a portion of the sheet fluoresces when exposed to light at an activating wavelength; and

b. the light source emits light at the activating wavelength.

16. The film illumination system of claim 1 wherein the body of the sheet is situated in abutment with a liquid crystal display.

17. The film illumination system of claim 1 wherein the body of the sheet is situated in abutment with a sign.

18. The film illumination system of claim 1 wherein the sheet has a thickness of less than 0.25 mm.

19. The film illumination system of claim 1 wherein:

a. the light from the light source visibly exits one or more areas of the body, and

b. the body, when not receiving light from the bounding edges, is at most barely visible.

20. The film illumination system of claim 1 wherein the body further comprises:

a. a second array of elongated legs extending therefrom, each leg within the second array having a second bounding edge with opposing second lengthwise edges extending therefrom, and

b. a second light source optically coupled to the second bounding edges of the second array of legs, wherein the light from the second light source enters the second bounding edges of the second array of legs to travel to the body.

21. The illumination system of claim 20 wherein the second array of legs is spaced on the body away from the first array of legs, with the spacing between the first and second arrays having no legs therein.

22. The illumination system of claim 20 wherein the first and second arrays of legs are situated on opposite sides of the body.

23. An illumination system comprising:

a. an at least partially translucent body having opposing faces with a thickness not greater than 0.5 mm therebetween, the body having a first array of elongated legs extending therefrom, wherein;

(1) each leg terminates in a bounding edge with opposing lengthwise edges extending therefrom,

(2) the lengthwise edges are optically smooth such that at least substantial total internal reflection is provided to light traveling within the legs and encountering the lengthwise edges, and

(3) each leg is folded at a radius of curvature less than 50 times the thickness of the body, such that the portions of the leg on the opposing sides of the fold have;

i. faces oriented in at least substantially parallel planes, and

ii. lengthwise axes extending at a nonzero angle with respect to each other, with the bounding edges being situated in a stack, and

b. a light source;

(1) emitting light from an emission area greater than the thickness of the body, and

(2) being optically coupled to the stacked bounding edges of the legs, such that the light from the light source enters the bounding edges and travels therefrom within the legs to the body, with the light from the legs mixing within the body.

24. The illumination system of claim 23 wherein the body further comprises:

a. a second array of elongated legs extending therefrom, each leg within the second array terminating in a second bounding edge, and

b. a second light source optically coupled to the second bounding edges of the second array of legs, wherein the light from the second light source enters the second bounding edges of the second array of legs to travel to the body, with the light from the second array of legs mixing with the light from the first array of legs within the body.

25. The illumination system of claim 24 wherein the second array of legs is spaced on the body away from the first array of legs, with the spacing between the first and second arrays having no legs therein.

26. The illumination system of claim 24 wherein the first and second arrays of legs are situated on opposite sides of the body.

27. The film illumination system of claim 24 wherein:

a. the light from the light source visibly exits one or more areas of the body, and b. the body, when not receiving light from the bounding edges, is at most barely visible.

28. An illumination system comprising:

a. a body having opposing faces with a thickness of less than about 0.5 mm therebetween, the body;

(1) being at least substantially translucent, wherein an object can be viewed through the opposing faces of the body without any significant changes in appearance, and

(2) having an array of elongated legs extending therefrom, wherein;

i. each leg has opposing lengthwise edges extending to a bounding edge,

ii. each leg is folded at a radius of curvature less than 50 times the thickness of the body, with;

A. the portions of the leg on the opposing sides of the fold having lengthwise axes extending at a nonzero angle with respect to each other, and

B. the bounding edges being stacked; and

b. a light source;

(1) emitting light from an emission area greater than the thickness of the body, and

(2) being optically coupled to the stacked bounding edges of the legs, such that the light from the light source enters the bounding edges to travel within the legs and mix within the body.

29. The illumination system of claim 28 further comprising:

a. a display situated in abutment with one of the opposing faces of the body, with the display extending across at least a major portion of the area of the abutting face of the body;

b. wherein light from the light source is emitted from the body in the direction toward the display.

30. The illumination system of claim 28 wherein one of the opposing faces of the body is situated in abutment with a window.

31. The illumination system of claim 28 wherein one of the opposing faces of the body is situated in abutment with a display which bears moving images.

32. The film illumination system of claim 28 wherein:

a. the light from the light source visibly exits one or more areas of the body, and

b. the body, when not receiving light from the bounding edges, is at most barely visible.

33. An illumination system including an at least partially translucent body comprising:

a. opposing faces with a thickness not greater than 0.5 mm therebetween, and

b. first and second arrays of elongated legs extending from the body, wherein;

(1) each leg has a bounding edge with opposing lengthwise edges extending therefrom toward the body, the lengthwise edges being sufficiently smooth to support multiple total internal reflections extending therefrom,

(2) each leg is foldable;

i. at a radius of curvature less than 50 times the thickness of the body,

ii. with the portions of the leg on the opposing sides of the fold having lengthwise axes extending at a nonzero angle with respect to each other, and

iii. with the bounding edges being aligned in a stacked relationship, without crazing or stress whitening, and

c. one or more total internal reflection disruption areas disposed on the body, wherein light transmitted into the body from the legs is;

(1) emitted from the body at the total internal reflection disruption areas, and

(2) elsewhere at least substantially totally internally reflected between the faces.

34. The illumination system of claim 33 wherein the second array of legs is spaced on the body away from the first array of legs, with the spacing between the first and second arrays having no legs therein.

35. The illumination system of claim 33 wherein the first and second arrays of legs are situated on opposite sides of the body.

36. The illumination system of claim 33 further comprising a display situated in abutment with one of the opposing faces of the body, with the display extending across at least a major portion of the area of the abutting face of the body.

37. The film illumination system of claim 33 wherein the body, when not receiving light from the legs, is at most barely visible.