Switched reluctance and PM brushless DC motor drive control for electric vehicle application

• US 8,716,961 B2
• Filed: 11/02/2011
• Issued: 05/06/2014
• Est. Priority Date: 11/03/2010
• Status: Expired due to Fees

• Current Assignee: Regal Beloit America, Inc.
• Original Assignee: Regal Beloit America, Inc.
• Inventors: Ramu, Krishnan
• Primary Examiner(s): Masih, Karen
• Application Number:
  US13/287,234
• Publication Number:
  US 20120104980A1
• Time in Patent Office: 916 Days
• Field of Search: 318/139, 318/369, 318/376, 318/400.3, 318/434, 318/459, 318/806
• US Class Current: 318/139
• CPC Class Codes: G01B 11/26 for measuring angles or tapers; for testing the alignment of axes
• CPC Class Codes: H02K 1/14 Stator cores with salient poles
• CPC Class Codes: H02K 1/146 consisting of a generally annular yoke with salient poles
• CPC Class Codes: H02K 1/148 Sectional cores H02K1/141 takes precedence
• CPC Class Codes: H02K 1/20 with channels or ducts for flow of cooling medium
• CPC Class Codes: H02K 1/24 Rotor cores with salient poles ; Variable reluctance rotors
• CPC Class Codes: H02K 1/32 with channels or ducts for flow of cooling medium
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility

Abstract

A method of operating an electrical machine having first and second phase windings. The method includes: (1) applying positive first current to the first phase winding while the first phase winding'"'"'s back electromotive force (emf) is positive; (2) applying negative second current to the first phase winding while the first phase winding'"'"'s back emf is negative; and (3) applying positive third current to the second phase winding while the second phase winding'"'"'s back emf is positive. The first current is conducted through a circuit composed of a battery, the first phase winding, and a first switch. The second current is conducted through a circuit composed of a first capacitive storage element, the battery, the first phase winding, and a second switch, and the third current is conducted through a circuit composed of the battery, the second phase winding, and a third switch.

Claims

1. A method of operating an electrical machine having first and second phase windings, the method comprising:

applying positive first current to the first phase winding while the first phase winding'"'"'s back electromotive force (emf) is positive;

applying negative second current to the first phase winding while the first phase winding'"'"'s back emf is negative; and

applying positive third current to the second phase winding while the second phase winding'"'"'s back emf is positive, wherein;

the first current is conducted through a circuit consisting of a battery, the first phase winding, and a first switch that is operating in a conductive state,

the second current is conducted through a circuit consisting of a first capacitive storage element, the battery, the first phase winding, and a second switch that is operating in a conductive state, and

the third current is conducted through a circuit consisting of the battery, the second phase winding, and a third switch that is operating in a conductive state.

2. The method of claim 1, further comprising discharging energy stored in the first phase winding, upon discontinuing the conduction of the first current through the first switch, by conducting current through a circuit consisting of the first phase winding, a first unidirectional current device, the first capacitive storage element, and a second capacitive storage element.

3. The method of claim 1, further comprising discharging energy stored in the first phase winding, upon discontinuing the conduction of the second current through the second switch, by conducting current through a circuit consisting of the first phase winding, the battery, and a unidirectional current device.

4. The method of claim 2, further comprising discharging energy stored in the first phase winding, upon discontinuing the conduction of the second current through the second switch, by conducting current through a circuit consisting of the first phase winding, the battery, and a second unidirectional current device.

5. The method of claim 1, further comprising discharging energy stored in the second phase winding, upon discontinuing the conduction of the third current through the third switch, by conducting current through a circuit consisting of the second phase winding, a unidirectional current device, the first capacitive storage element, and a second capacitive storage element.

6. The method of claim 4, further comprising discharging energy stored in the second phase winding, upon discontinuing the conduction of the third current through the third switch, by conducting current through a circuit consisting of the second phase winding, a third unidirectional current device, and the first and second capacitive storage elements.

7. The method of claim 3, wherein the discontinuation of the second current through the first winding occurs while its back emf is negative.

8. The method of claim 1, further comprising applying negative fourth current to the second phase winding while its back emf is negative.

9. The method of claim 8, wherein the fourth current is conducted through a circuit consisting of the first capacitive element, the second phase winding, the battery, and a fourth switch that is operating in a conductive state.

10. The method of claim 6, further comprising:

applying negative fourth current to the second phase winding while its back emf is negative, wherein

the fourth current is conducted through a circuit consisting of the first capacitive element, the second phase winding, the battery, and a fourth switch that is operating in a conductive state.

11. The method of claim 10, further comprising discharging energy stored in the second phase winding, upon discontinuing the conduction of the fourth current through the fourth switch, by conducting current through a circuit consisting of the second phase winding, the battery, and a fourth unidirectional current device.

12. The method of claim 1, wherein:

each of the first and second phase windings'"'"' back emf is positive for 180 degrees of rotation of a rotor of the electrical machine and negative for 180 degrees of rotor rotation, and

the periods for which the first and second phase windings'"'"' back emfs are positive overlap by 90 degrees of rotor rotation.

13. A method of operating an electrical machine having a stator, a rotor, and first and second phase windings, the method comprising:

applying positive first current to the first phase winding while the rotor is within a first range of rotation with respect to the stator;

applying negative second current to the first phase winding while the rotor is within a second range of rotation with respect to the stator; and

applying positive third current to the second phase winding while the rotor is within a third range of rotation with respect to the stator, wherein;

the first current is conducted through a circuit consisting of a battery, the first phase winding, and a first switch that is operating in a conductive state,

the second current is conducted through a circuit consisting of a first capacitive storage element, the battery, the first phase winding, and a second switch that is operating in a conductive state, and

the third current is conducted through a circuit consisting of the battery, the second phase winding, and a third switch that is operating in a conductive state.

14. The method of claim 13, further comprising discharging energy stored in the first phase winding, upon discontinuing the conduction of the first current through the first switch, by conducting current through a circuit consisting of the first phase winding, a first unidirectional current device, the first capacitive storage element, and a second capacitive storage element.

15. The method of claim 13, further comprising discharging energy stored in the first phase winding, upon discontinuing the conduction of the second current through the second switch, by conducting current through a circuit consisting of the first phase winding, the battery, and a unidirectional current device.

16. The method of claim 14, further comprising discharging energy stored in the first phase winding, upon discontinuing the conduction of the second current through the second switch, by conducting current through a circuit consisting of the first phase winding, the battery, and a second unidirectional current device.

17. The method of claim 13, further comprising discharging energy stored in the second phase winding, upon discontinuing the conduction of the third current through the third switch, by conducting current through a circuit consisting of the second phase winding, a unidirectional current device, the first capacitive storage element, and a second capacitive storage element.

18. The method of claim 16, further comprising discharging energy stored in the second phase winding, upon discontinuing the conduction of the third current through the third switch, by conducting current through a circuit consisting of the second phase winding, a third unidirectional current device, and the first and second capacitive storage elements.

19. The method of claim 13, further comprising:

applying negative fourth current to the second phase winding while the rotor is within the first and third ranges of rotation with respect to the stator, wherein

the fourth current is conducted through a circuit consisting of the first capacitive element, the second phase winding, the battery, and a fourth switch that is operating in a conductive state.

20. The method of claim 18, further comprising:

applying negative fourth current to the second phase winding while the rotor is within the first and third ranges of rotation with respect to the stator, wherein

the fourth current is conducted through a circuit consisting of the first capacitive element, the second phase winding, the battery, and a fourth switch that is operating in a conductive state.

21. The method of claim 20, further comprising discharging energy stored in the second phase winding, upon discontinuing the conduction of the fourth current through the fourth switch, by conducting current through a circuit consisting of the second phase winding, the battery, and a fourth unidirectional current device.

22. The method of claim 13, wherein the first, second, and third ranges are non-overlapping.

23. The method of claim 22, wherein:

the first and second ranges of rotation each has 90 degrees, and

the third range of rotation has 180 degrees.

24. The method of claim 13, further comprising discontinuing the application of current to the first phase winding while the rotor is within the third range of rotation.

25. An electrical machine system comprising:

an electrical machine having a stator, a rotor, and first and second phase windings;

a processor that generates a logical-TRUE condition for;

(1) a first rotor range signal when the rotor is within a first range of rotation with respect to the stator, (2) a second rotor range signal when the rotor is within a second range of rotation with respect to the stator, and (3) a third rotor range signal when the rotor is within a third range of rotation with respect to the stator, and otherwise generates a logical-FALSE condition for the first, second, and third rotor range signals;

a phase current controller that generates a logical-TRUE condition for;

(1) a first phase current signal when both a pulse width modulation (PWM) signal has a logical-TRUE condition and current conducted through the first phase winding is positive, (2) a second phase current signal when both the PWM signal has a logical-TRUE condition and current conducted through the first phase winding is negative, and (3) a third phase current signal when both the PWM signal has a logical-TRUE condition and current conducted through the second phase winding is positive, and otherwise generates a logical-FALSE condition for the first, second, and third phase current signals;

logic circuitry that generates a logical-TRUE condition for;

(1) a first gate signal when both the first rotor range signal and first phase current signal have a logical-TRUE condition, (2) a second gate signal when both the second rotor range signal and second phase current signal have a logical-TRUE condition, and (3) a third gate signal when both the third rotor range signal and third phase current signal have a logical-TRUE condition, and otherwise generates a logical-FALSE condition for the first, second, and third gate signals; and

a power converter that;

(1) conducts current from a first source through the first phase winding when the first gate signal has a logical-TRUE condition, (2) conducts current from a second source through the first phase winding when the second gate signal has a logical-TRUE condition, and (3) conducts current from either the first or second source through the second phase winding when the third gate signal has a logical-TRUE condition.

26. The electrical machine system of claim 25, wherein the first source is a battery and the second source is a direct current voltage supply.

27. The electrical machine system of claim 25, wherein the polarity of current conducted by the first source through the first phase winding is opposite to that conducted by the second source through the first phase winding.

28. The electrical machine system of claim 25, wherein the power converter:

conducts current from the second source through the second phase winding when the first gate signal has a logical-FALSE condition and the second and third gate signals have a logical-TRUE condition, and

conducts current from the first source through the second phase winding when the second gate signal has a logical-FALSE condition and the third gate signal has a logical-TRUE condition.

29. The electrical machine system of claim 28, wherein the power converter conducts current from the second source through the first and second phase windings when the first gate signal has a logical-FALSE condition and the first and third gate signals have a logical-TRUE condition.

30. The electrical machine system of claim 25, wherein the first and second ranges of rotation are each 90 degrees and the third range of rotation is 180 degrees.