Method of constructing MRI compatible electrode circuit

• US 8,731,687 B2
• Filed: 02/13/2012
• Issued: 05/20/2014
• Est. Priority Date: 03/04/2009
• Status: Active Grant

• Current Assignee: Imricor Medical Systems, Inc.
• Original Assignee: Imricor Medical Systems, Inc.
• Inventors: Lloyd, Thomas W., Wedan, Steven R., Stenzel, Gregg S.
• Primary Examiner(s): Patel, Niketa
• Assistant Examiner(s): LEVICKY, WILLIAM J
• Application Number:
  US13/372,158
• Publication Number:
  US 20120137513A1
• Time in Patent Office: 827 Days
• Field of Search: 600/407, 600/412, 600/424, 600/422, 607/2, 607115-118, 607/121
• US Class Current: 607/116
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2017/00911 for fields applied by a magnetic resonance imaging system
• CPC Class Codes: A61B 5/055 involving electronic [EMR] or nuclear [NMR] magnetic resonance, e.g. magnetic resonance imaging
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

An MRI compatible electrode circuit construct is provided. The construct includes at least two filter components constructed from an electrode wire. One filter component may be a resonant LC filter at or near an electrode/wire interface that resolves the issue of insufficient attenuation by effectively blocking the RF induced current on the wire from exiting the wire through the electrode. The second filter component may include one or more non-resonant filter(s) positioned along the length of the electrode wire that resolve(s) the issue of excessive heating of the resonant LC filter by significantly attenuating the current induced on the wire before it reaches the resonant LC filter. The non-resonant filter(s) may also attenuate the RF current reflected from the resonant LC filter thereby resolving the issue of the strong reflected power from the resonant filter and the associated dielectric heating.

Claims

1. A method of constructing a lead assembly or use in implantable and non-implantable medical devices comprising:

providing a single, continuous length of electrode wire to form an electrical circuit;

helically winding said single, continuous length of electrode wire over a length of flexible tubing from a first end of said electrical circuit to a second end of said electrical circuit;

forming at least one non-resonant filter from said single, continuous length of electrode wire;

forming a resonant LC filter from said single, continuous length of electrode wire, said resonant LC filter formed by winding said single, continuous length of electrode wire to create a plurality of physically stacked layers said resonant LC filter positioned distal to said at least one non-resonant LC filter.

2. A method of constructing a lead assembly including two or more electrical circuits for use in implantable and non-implantable medical devices comprising:

providing a first single, continuous length of electrode wire to form a first electrical circuit;

helically winding said first single, continuous electrode wire over a length of flexible tubing from a first end of said first electrical circuit to a second end of said first electrical circuit;

forming a plurality of non-resonant filters from said first single, continuous length of electrode wire in a spaced apart relationship along said flexible tubing, wherein said spaced apart relationship creates a substantially uniformly distributed inductance along the length of said non-resonant filters;

forming a most proximal first resonant LC filter from said first single, continuous length of electrode wire, said most proximal first resonant LC filter formed by winding said first single, continuous length of electrode wire to create a plurality of physically stacked layers;

providing a second single, continuous length of electrode wire to form a second electrical circuit;

helically winding said second single, continuous length of electrode wire over said length of flexible tubing from a first end of said second electrical circuit to a second end of said second electrical circuit;

forming a plurality of non-resonant filters from said second single, continuous length of electrode wire in a spaced apart relationship along said flexible tubing;

further helically winding said second single, continuous length of electrode wire such that said second single, continuous length of electrode wire passes over said most proximal resonant LC filter; and

forming a second proximal resonant LC filter from said second single, continuous length of electrode wire, said second proximal resonant LC filter formed by winding said second single, continuous length of electrode wire to create a plurality of physically stacked layers, said second proximal resonant LC filter positioned distal to said most proximal first resonant LC filter.

3. The method of claim 2 further comprising providing a third single, continuous length of electrode wire to form a third electrical circuit;

helically winding said third single, continuous length of electrode wire over said length of flexible tubing from a first end of said third electrical circuit to a second end of said third electrical circuit;

forming a plurality of non-resonant filters from said third single, continuous length of electrode wire in a spaced apart relationship along said flexible tubing, wherein said spaced apart relationship creates a substantially uniformly distributed inductance along the length of said non-resonant filters;

further helically winding said third single, continuous length of electrode wire such that said third single, continuous length of electrode wire passes over said first and second resonant LC filters; and

forming a third proximal resonant LC filter from said third electrode wire, said third resonant LC filter formed by winding said third single, continuous length of electrode wire to create a plurality of physically stacked layers, said third proximal resonant LC filter positioned distal to said second resonant LC filters.

4. The method of claim 3 wherein said physically stacked layers of said third proximal resonant LC filter comprise an inner layer, a middle layer and an outer layer formed from said third single, continuous length of electrode wire in a ratio of turns of approximately 3:

2;

1.

5. The method of claim 2 wherein each of said first ends is a proximal end and each of said second ends is a distal end.

6. The method of claim 2 wherein each of said first ends is distal end and each of said second ends is a proximal end.

7. The method of claim 2 wherein said step of forming a most proximal resonant LC filter occurs prior to said step of forming a plurality of non-resonant filters from said electrode wire in a spaced apart relationship along said flexible tubing.

8. The method of claim 2 wherein said physically stacked layers of said most proximal first resonant LC filter comprise an inner layer, a middle layer and an outer layer formed from said first single, continuous length of electrode wire in a ratio of turns of approximately 3:

2;

1.

9. The method of claim 2 wherein said physically stacked layers of said second proximal resonant LC filter comprise an inner layer, a middle layer and an outer layer formed from said first single, continuous length of electrode wire in a ratio of turns of approximately 3:

2;

1.