Rechargeable battery

• US 8,734,974 B2
• Filed: 10/06/2011
• Issued: 05/27/2014
• Est. Priority Date: 11/25/2010
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Original Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Inventors: Lee, Chi-Young
• Primary Examiner(s): Cano, Milton I
• Assistant Examiner(s): DIGNAN, MICHAEL L
• Application Number:
  US13/267,391
• Publication Number:
  US 20120135283A1
• Time in Patent Office: 964 Days
• Field of Search: 429/82, 429176-178
• US Class Current: 429/82
• CPC Class Codes: H01M 10/0431 Cells with wound or folded electrodes H01M10/045 takes precedence
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/0587 of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
• CPC Class Codes: H01M 50/24 adapted for protecting batteries from their environment, e.g. from corrosion thermal insulation H01M10/658
• CPC Class Codes: H01M 50/463 Separators, membranes or diaphragms characterised by their shape
• CPC Class Codes: H01M 50/536 characterised by the method of fixing the leads to the electrodes, e.g. by welding
• CPC Class Codes: H01M 50/538 Connection of several leads or tabs of wound or folded electrode stacks
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A rechargeable battery including at least one electrode assembly that performs charging and discharging; a case receiving the electrode assembly; a cap assembly coupled to the case and including at least one terminal electrically connected to the electrode assembly; a lead tab electrically connecting the terminal and the electrode assembly; and a supporting member between the lead tab and the case, wherein the lead tab includes at least one coupling bar attached to the electrode assembly, and the supporting member includes a supporting protrusion coupled to one surface of the coupling bar and a base supported by an inner surface of the case.

Claims

1. A rechargeable battery, comprising:

at least one electrode assembly that performs charging and discharging;

a case receiving the electrode assembly;

a cap assembly coupled to the case and including at least one terminal electrically connected to the electrode assembly;

a lead tab electrically connecting the terminal and the electrode assembly; and

a supporting member between the lead tab and the case,

wherein;

the lead tab includes at least one coupling bar attached to the electrode assembly,

the supporting member includes a supporting protrusion coupled to one surface of the coupling bar and a base supported by an inner surface of the case,

the coupling bar includes a welding portion welded to an uncoated region of the electrode assembly,

the coupling bar includes a protruding hook portion, the hook portion being bent to protrude obliquely with respect to a plane of the welding portion,

the coupling bar includes an insertion tip on the hook portion such that the hook portion is between the insertion tip and the welding portion, the insertion tip being separated from the uncoated region of the electrode assembly and being parallel with the welding portion,

the at least one electrode assembly includes a plurality of electrode assemblies, and

the insertion tip of the coupling bar extends between adjacent uncoated regions of the plurality of electrode assemblies.

2. The rechargeable battery as claimed in claim 1, wherein

the supporting member further includes a supporting jaw, the supporting jaw extending around one surface of the coupling bar.

3. The rechargeable battery as claimed in claim 2, wherein:

the rechargeable battery includes a plurality of electrode assemblies,

the lead tab includes a plurality of coupling bars attached to each electrode assembly,

the supporting member includes a plurality of supporting protrusions, and

the supporting jaw protrudes from the supporting protrusion.

4. The rechargeable battery as claimed in claim 1, wherein:

the supporting member includes a side end supporting plate protruding from side ends of the base, and

the side end supporting plate supports the uncoated region of the electrode assembly and the inner surface of the case.

5. The rechargeable battery as claimed in claim 4, wherein the side end supporting plate includes a supporting jaw at an end thereof, the supporting jaw extending around one surface of the coupling bar.

6. The rechargeable battery as claimed in claim 1, wherein the supporting protrusion is positioned on the hook portion.

7. The rechargeable battery as claimed in claim 1, wherein:

the supporting protrusion includes an upper supporting protrusion and a lower supporting protrusion vertically separated from the upper supporting protrusion, and

the hook portion is positioned between the upper supporting protrusion and the lower supporting protrusion.

8. The rechargeable battery as claimed in claim 7, wherein:

the supporting protrusions include a supporting jaw protruding laterally at a side thereof, the supporting jaw extending around one surface of the coupling bar, and

the supporting jaw of the upper supporting protrusion and the supporting jaw of the lower supporting protrusion protrude in different lateral directions.

9. The rechargeable battery as claimed in claim 8, wherein the upper supporting protrusion and the lower supporting protrusion contact opposite surfaces of the coupling bar.

10. The rechargeable battery as claimed in claim 1, wherein the supporting member further includes a supporting jaw enclosing the coupling bar.

11. The rechargeable battery as claimed in claim 10, wherein:

the supporting jaw is under the supporting protrusion, and

the hook portion is between the supporting protrusion and the supporting jaw.

12. The rechargeable battery as claimed in claim 10, wherein:

the electrode assembly includes a plurality of electrode assemblies,

the lead tab includes a plurality of coupling bars attached to the electrode assemblies, and

the supporting jaw encloses the plurality of coupling bars and includes opposing plates and a connecting plate fixed to an end of the opposing plates.

13. The rechargeable battery as claimed in claim 12, wherein:

the supporting protrusion is inserted between neighboring welding portions, and

at least one of the opposing plates is inserted between the insertion tip and the uncoated region of the electrode assemblies.

14. The rechargeable battery as claimed in claim 1, wherein:

the electrode assembly includes a plurality of electrode assemblies, and

the base includes a protrusion unit that is bent and is inserted between uncoated regions of the electrode assemblies.

15. The rechargeable battery as claimed in claim 1, wherein the base includes a hole to discharge gas inside the electrode assembly.

16. The rechargeable battery as claimed in claim 1, wherein the hook portion extends from the welding portion at an angle of about 5 degrees to less than 90 degrees, relative to the plane of the welding portion.

17. The rechargeable battery as claimed in claim 1, wherein a plane containing the insertion tip of the coupling bar is parallel with the plane containing the welding portion.