System and method for generating diagnostic test files associated with a battery pack

• US 8,738,664 B2
• Filed: 05/23/2012
• Issued: 05/27/2014
• Est. Priority Date: 05/23/2012
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: West, Jeffrey John, Longnecker, John
• Primary Examiner(s): Ly, Anh
• Application Number:
  US13/479,164
• Publication Number:
  US 20130318127A1
• Time in Patent Office: 734 Days
• Field of Search: 707/634, 707/659, 707/761, 707/755, 707/756, 707/791, 707/795, 707/803, 707/E17.01, 701/29, 701/31, 701/32, 701/33, 701/35, 701/36, 324/644, 324/632, 324/637, 324/642, 324/504, 324/537
• US Class Current: 707/803
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: G06F 16/20 of structured data, e.g. relational data
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method for generating diagnostic test files associated with a battery pack is provided. The method includes providing a diagnostic test data table having a plurality of records. A first record is associated with a first diagnostic test. The first record has a first parameter identifier and a first value. The method further includes generating a diagnostic test parameter configuration file having a data structure associated with the first diagnostic test by accessing the diagnostic test data table. The data structure has a first parameter variable that is set equal to the first value. The method further includes generating a diagnostic test software source code file based on the diagnostic test parameter configuration file utilizing a kernel translator program.

Claims

1. A method for generating diagnostic test files associated with a battery pack, comprising:

providing a diagnostic test data table having a plurality of records stored in a memory device, a first record of the plurality of records being associated with a first diagnostic test of the battery pack, the first record having a first parameter identifier, a first value associated with the first parameter identifier, and a second parameter identifier, a second value associated with the second parameter identifier, a fault threshold identifier, and a fault threshold value associated with the fault threshold identifier;

generating a diagnostic test parameter configuration file having a data structure associated with the first diagnostic test utilizing a computer that accesses the diagnostic test data table, the data structure having a first parameter variable that is set equal to the first value, and a second parameter variable that is set equal to the second value;

generating a diagnostic test software source code file based on the diagnostic test parameter configuration file utilizing a kernel translator program, the diagnostic test software source code file having an array with the first value and the second value that is associated with the first diagnostic test;

generating a diagnostic test software source code response file based on the diagnostic test data table utilizing the computer, the diagnostic test software source code response file having the fault threshold value, and a first response flag configured to be set to a third value based on a result of the first diagnostic test; and

compiling and operationally linking the diagnostic test software source code file and the diagnostic test software source code response file to a diagnostic kernel for performing the first diagnostic test, utilizing the computer, the first value corresponding to an increase scalar value, the increase scalar value indicating an amount to increase a diagnostic counter variable in the diagnostic kernel when the first diagnostic test indicates an undesired operational condition of the battery pack, the diagnostic counter variable being associated with the first test.

2. The method of claim 1, wherein the second value corresponds to a decrease scalar value, the decrease scalar value indicating an amount to decrease a diagnostic counter variable in the diagnostic kernel when the first diagnostic test indicates a desired operational condition of the battery pack, the diagnostic counter variable being associated with the first diagnostic test.

3. The method of claim 1, wherein the diagnostic test software source code response file further includes a fault threshold hysteresis value to be utilized in the first diagnostic test.

4. The method of claim 1, wherein when the first response flag is set to the third value, the first response flag indicates that a hard fault condition of the battery pack has occurred and induces the computer to enter a predetermined operating mode.

5. The method of claim 1, wherein when the first response flag is set to the third value, the first response flag indicates that a hard fault condition of the battery pack has occurred and induces the computer to further send a first signal over a communication bus.

6. The method of claim 5, wherein the first signal corresponds to a signal utilized to light a warning lamp associated with the battery pack.

7. The method of claim 1, further comprising:

determining a hash code associated with the diagnostic test data table utilizing the computer; and

inserting the hash code into both the diagnostic test software source code file and the diagnostic test software source code response file, utilizing the computer.

8. The method of claim 1, further comprising:

comparing the hash code in the diagnostic test software source code file to the hash code in the diagnostic test software source code response file utilizing the computer; and

compiling the diagnostic test software source code file and the diagnostic test software source code response file utilizing the computer only if the hash code in the diagnostic test software source code file is identical to the hash code in the diagnostic test software source code response file.

9. The method of claim 1, wherein the diagnostic test software source code response file further includes a scheduling array that includes an index associated with the first diagnostic test for scheduling execution of the first diagnostic test.

10. A system for generating diagnostic test files associated with a battery pack, comprising:

a memory device having a diagnostic test data table with a plurality of records stored therein, a first record of the plurality of records being associated with a first diagnostic test of the battery pack, the first record having a first parameter identifier, a first value associated with the first parameter identifier, a second parameter identifier, a second value associated with the second parameter identifier, a fault threshold identifier, and a fault threshold value associated with the fault threshold identifier;

a computer configured to generate a diagnostic test parameter configuration file having a data structure associated with the first diagnostic test by accessing the diagnostic test data table, the data structure having a first parameter variable that is set equal to the first value, and a second parameter variable that is set equal to the second value;

the computer further configured to generate a diagnostic test software source code file based on the diagnostic test parameter configuration file utilizing a kernel translator program, the diagnostic test software source code file having an array with the first value and the second value that is associated with the first diagnostic test;

the computer further configured to generate a diagnostic test software source code response file based on the diagnostic test data table, the diagnostic test software source code response file having the fault threshold value, and a first response flag configured to be set to a third value based on a result of the first diagnostic test; and

the computer further configured to compile and operationally link the diagnostic test software source code file and the diagnostic test software source code response file to a diagnostic kernel for performing the first diagnostic test, the first value corresponding to an increase scalar value, the increase scalar value indicating an amount to increase a diagnostic counter variable in the diagnostic kernel when the first diagnostic test indicates an undesired operational condition of the battery pack, the diagnostic counter variable being associated with the first diagnostic test.

11. The system of claim 10, wherein the second value corresponds to a decrease scalar value, the decrease scalar value indicating an amount to decrease a diagnostic counter variable in the diagnostic kernel when the first diagnostic test indicates a desired operational condition of the battery pack, the diagnostic counter variable being associated with the first diagnostic test.

12. The system of claim 10, wherein the diagnostic test software source code response file further includes a fault threshold hysteresis value to be utilized in the first diagnostic test.

13. The system of claim 10, wherein when the first response flag is set to the third value, the first response flag indicates that a hard fault condition of the battery pack has occurred, the computer being further configured to enter a predetermined operating mode in response to the first response flag being set to the third value.

14. The system of claim 10, wherein when the first response flag is set to the third value, the first response flag indicates that a hard fault condition of the battery pack has occurred, the computer being further configured to send a first signal over a communication bus in response to the first response flag being set to the third value.

15. A method for generating diagnostic test files associated with a battery pack, comprising:

providing a diagnostic test data table having a plurality of records stored in a memory device, a first record of the plurality of records being associated with a first diagnostic test of the battery pack, the first record having a first parameter identifier, a first value associated with the first parameter identifier, and a second parameter identifier, a second value associated with the second parameter identifier, a fault threshold identifier, and a fault threshold value associated with the fault threshold identifier;

generating a diagnostic test parameter configuration file having a data structure associated with the first diagnostic test utilizing a computer that accesses the diagnostic test data table, the data structure having a first parameter variable that is set equal to the first value, and a second parameter variable that is set equal to the second value;

generating a diagnostic test software source code file based on the diagnostic test parameter configuration file utilizing a kernel translator program, the diagnostic test software source code file having an array with the first value and the second value that is associated with the first diagnostic test; and

generating a diagnostic test software source code response file based on the diagnostic test data table utilizing the computer, the diagnostic test software source code response file having the fault threshold value, and a first response flag configured to be set to a third value based on a result of the first diagnostic test;

determining a hash code associated with the diagnostic test data table utilizing the computer;

inserting the hash code into both the diagnostic test software source code file and the diagnostic test software source code response file, utilizing the computer;

comparing the hash code in the diagnostic test software source code file to the has code in the diagnostic test software source code response file utilizing the computer; and

compiling the diagnostic test software source code file and the diagnostic test software source code response file utilizing the computer only if the hash code in the diagnostic test software source code file is identical to the hash code in the diagnostic test software source code response file.