Optical cover employing microstructured surfaces

• US 8,740,397 B2
• Filed: 01/17/2012
• Issued: 06/03/2014
• Est. Priority Date: 01/18/2011
• Status: Active Grant

• Current Assignee: SVV Technology Innovations, Inc.
• Original Assignee: SVV Technology Innovations, Inc.
• Inventors: Vasylyev, Sergiy Victorovich
• Primary Examiner(s): CHERRY, EUNCHA P
• Application Number:
  US13/351,800
• Publication Number:
  US 20120182615A1
• Time in Patent Office: 868 Days
• Field of Search: 359/529, 359/530
• US Class Current: 359/530
• CPC Class Codes: G02B 3/005 arranged along a single direction only, e.g. lenticular sheets G02B3/0043 takes precedence
• CPC Class Codes: G02B 3/0056 arranged along two different directions in a plane, e.g. honeycomb arrangement of lenses G02B3/0043 takes precedence; miniaturised objectives for electronic devices employing wafer level optics G02B13/0085
• CPC Class Codes: G02B 5/045 Prism arrays
• CPC Class Codes: H02S 40/22 Light-reflecting or light-concentrating means directly associated with the PV cell or integrated with the PV cell H01L31/054
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

A light trapping optical cover employing an optically transparent layer is described. The transparent layer has at least one corrugated surface formed by a plurality of isosceles right-angle prismatic corrugations configured to internally retroreflect light into the transparent layer. The corrugated surface also includes optical windows configured for inputting or outputting light to or from the transparent layer. The optical cover may further employ a focusing array of light collectors being pairwise associated with the respective optical windows.

Claims

1. An optical cover, comprising:

a generally planar layer of optically transparent material having at least one broad corrugated surface, said corrugated surface including highly transparent optical windows distributed according to a predetermined pattern and configured for communicating light to or from said layer;

wherein the corrugations of said corrugated surface are aligned parallel to a reference line and configured to retroreflect at least some light propagating in said layer by means of a total internal reflection.

2. An optical cover as recited in claim 1, wherein said corrugations are formed by isosceles right-angle prisms.

3. An optical cover as recited in claim 1, wherein each of said optical windows has at least one surface portion being generally parallel to a prevailing plane of said layer.

4. An optical cover as recited in claim 1, wherein said optical windows are arranged into parallel strips extending generally perpendicular to said reference line.

5. An optical cover as recited in claim 1, wherein said optical windows are formed by discrete openings in said corrugations.

6. An optical cover as recited in claim 1, wherein each of said optical windows includes one or more refractive faces inclined at an angle with respect to a prevailing plane of said layer at least in a cross-section perpendicular to said reference line.

7. An optical cover as recited in claim 1, wherein said optical windows comprise surface relief features selected from the group of elements consisting of cavities, prismatic grooves, blind holes, through holes, undercuts, notches, extensions, surface discontinuities, discontinuities in said layer, surface texture, and surface corrugations.

8. An optical cover as recited in claim 1, wherein said optical windows comprise cavities having a V-shape in a cross-section.

9. An optical cover as recited in claim 1, further comprising a plurality of light collectors disposed in energy exchange relationship with said optical windows.

10. An optical cover as recited in claim 1, further comprising a lens array having a focal plane disposed in an immediate proximity of said corrugated surface.

11. An optical cover as recited in claim 1, further comprising a lens array wherein each lens in said array has a shape in a longitudinal section selected from the group of elements consisting of elongated, cylindrical, square, rectangular and hexagonal.

12. An optical cover as recited in claim 1, further comprising one or more light harvesting devices disposed on an opposing side of said layer with respect to said corrugated surface.

13. An optical cover as recited in claim 1, further comprising a light harvesting device, wherein said light harvesting device is selected from the group of elements consisting of one or more photovoltaic cells, radiation detectors, light absorbers, photo-chemical reactors and photo-bioreactors.

14. An optical cover as recited in claim 1, further comprising one or more light sources disposed below a prevailing plane of said layer with respect to said corrugated surface.

15. An optical cover as recited in claim 1, further comprising one or more reflective surfaces disposed below a prevailing plane of said layer with respect to said corrugated surface.

16. An optical cover as recited in claim 1, further comprising a reflective surface disposed below a prevailing plane of said layer with respect to said corrugated surface, wherein said reflective surface comprises isosceles surface corrugations extending parallel to said reference line.

17. An optical cover as recited in claim 1, further comprising a mirrored surface disposed below a prevailing plane of said layer with respect to said corrugated surface.

18. An optical cover as recited in claim 1 having a form of a flexible sheet or film.

19. An optical article, comprising:

a layer of optically transparent material having at least one broad corrugated surface, said corrugated surface being formed by right-angle isosceles corrugations having retroreflective properties at least in one plane;

wherein said corrugations include one or more openings configured for unimpeded communication of light into or from said layer.