Solid state lighting apparatus and methods using integrated driver circuitry

• US 8,742,671 B2
• Filed: 07/28/2011
• Issued: 06/03/2014
• Est. Priority Date: 07/28/2011
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: van de Ven, Antony P., Negley, Gerald H., Given, Terry
• Primary Examiner(s): A, Minh D
• Application Number:
  US13/192,755
• Publication Number:
  US 20130026925A1
• Time in Patent Office: 1,041 Days
• Field of Search: 315/224, 315/74, 315/75, 315/119, 315/125, 315/126, 315/127, 315/207, 315/241.R, 315/306, 315/200.R, 315/209.R, 315/291, 315/307, 315/312
• US Class Current: 315/127
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 2224/16145 the bodies being stacked
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix

Abstract

A lighting apparatus includes a first substrate including a switching circuit, the switching circuit including a first port, a second port and a current control circuit configured to generate a current at the second port of the current control circuit responsive to a varying voltage at the first port. The apparatus further includes a second substrate mounted on the first substrate and including at least two LEDs electrically coupled to the second port of the current control circuit of the first substrate.

Claims

1. A lighting apparatus comprising:

a first substrate comprising a first port, a second port, a switching circuit having at least one terminal, and a current control circuit configured to generate a current at the second port responsive to a varying voltage at the first port; and

a second substrate mounted on the first substrate and comprising at least two LEDs having first and second end nodes electrically coupled to the second port and at least one intermediate node coupled to the at least one terminal of the switching circuit.

2. The apparatus of claim 1, wherein the switching circuit is configured to selectively bypass at least one LED.

3. The apparatus of claim 2, wherein the switching circuit is configured to vary a number of conducting LEDs responsive to the varying voltage.

4. The apparatus of claim 3, wherein the switching circuit is configured to increase the number of conducting LEDs responsive to an increasing magnitude of the varying voltage.

5. The apparatus of claim 4, further comprising a rectifier circuit coupled to the first port and wherein the switching circuit comprises:

a buffer circuit coupled to an output of the rectifier circuit;

a resistor ladder circuit coupled to an output of the buffer circuit; and

a plurality of switches, respective ones of which have control inputs coupled to respective nodes of the resistor ladder circuit.

6. The apparatus of claim 5, wherein the current control circuit comprises a voltage-controlled current control circuit electrically coupled to the output of the rectifier circuit and to the second port.

7. The apparatus of claim 1, wherein the second substrate is flip chip bonded to the first substrate.

8. The apparatus of claim 1, wherein the first substrate comprises a silicon substrate, a gallium nitride substrate, a silicon carbide substrate or a graphene substrate.

9. The apparatus of claim 1, wherein the at least two LEDs are arrayed on a surface of the second substrate opposite the first substrate.

10. The apparatus of claim 1, wherein the varying voltage comprises an AC voltage.

11. The apparatus of claim 1, wherein the current control circuit is configured to operate as a current source or a current sink.

12. The apparatus of claim 1, wherein the switching circuit is configured to change between parallel and serial connections of first and second LEDs responsive to the varying voltage.

13. A device comprising:

a submount configured to support an LED substrate

and comprising a first port, a second port, a switching circuit having at least one terminal, and a current control circuit configured to generate a current at the second port responsive to a varying voltage at the first port; and

a plurality of contacts on the submount, coupled to the second port and the at least one terminal of the switching circuit and configured to mate with corresponding contacts of the LED substrate.

14. The device of claim 13, wherein the switching circuit is configured to selectively bypass LEDs of the string.

15. The device of claim 14, wherein the switching circuit is configured to vary a number of conducting LEDs responsive to the varying voltage.

16. The device of claim 15, wherein the switching circuit is configured to increase the number of conducting LEDs responsive to an increasing magnitude of the varying voltage.

17. The device of claim 16, further comprising a rectifier circuit coupled to the first port and wherein the switching circuit comprises:

a buffer circuit coupled to an output of the rectifier circuit;

a resistor ladder circuit coupled to an output of the buffer circuit; and

a plurality of switches, respective ones of which have control inputs coupled to respective nodes of the resistor ladder circuit.

18. The device of claim 17, wherein the current control circuit comprises a voltage-controlled current control circuit electrically coupled to the output of the rectifier circuit and to the second port.

19. The device of claim 13, wherein the submount is configured to support flip chip bonding of the LED substrate thereto.

20. The device of claim 13, wherein the submount comprises a silicon substrate, a gallium nitride substrate, a silicon carbide substrate or a graphene substrate.

21. The device of claim 13, wherein the varying voltage comprises an AC voltage.

22. The device of claim 13, wherein the current control circuit is configured to operate as a current source or a current sink.

23. The device of claim 13, wherein the switching circuit is configured to change between parallel and serial connections of first and second LEDs responsive to the varying voltage.

24. A lighting apparatus comprising:

at least two LEDs, a rectifier circuit, a current control circuit and a switching circuit integrated on a common substrate, the rectifier circuit comprising a first port configured to be coupled to an AC power source, the current control circuit comprising a second port coupled to first and second end nodes of the at least two LEDs configured to generate a current at the second port responsive to a varying voltage at the first port and the switching circuit coupled to intermediate nodes of the LED string and configured to selectively bypass LEDs in the string of LEDs and comprising;

a buffer circuit coupled to an output of the rectifier circuit;

a resistor ladder circuit coupled to an output of the buffer circuit; and

a plurality of switches, respective ones of which have control inputs coupled to respective nodes of the resistor ladder circuit.

25. The apparatus of claim 24, wherein the switching circuit is configured to vary a number of conducting LEDs of the at least two LEDs responsive to the varying voltage.

26. The apparatus of claim 25, wherein the switching circuit is configured to increase the number of conducting LEDs responsive to an increasing magnitude of the varying voltage.

27. The apparatus of claim 24 wherein the substrate comprises a printed circuit board or a semiconductor substrate.

28. The apparatus of claim 24, wherein the current control circuit comprises a voltage-controlled current control circuit electrically coupled to the output of the rectifier circuit and to the second port.

29. The apparatus of claim 24, wherein the varying voltage comprises an AC voltage.

30. The apparatus of claim 24, wherein the current control circuit is configured to operate as a current source or a current sink.

31. The apparatus of claim 24, wherein the switching circuit is configured to change between parallel and serial connections of first and second LEDs responsive to the varying voltage.