Dispensing fluid from an infusion pump system

• US 8,747,368 B2
• Filed: 01/25/2012
• Issued: 06/10/2014
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Asante Solutions, Inc
• Inventors: Mernoe, Morten, Wenger, Mitchell, Causey, James, Kirschen, Todd
• Primary Examiner(s): Mehta, Bhisma
• Assistant Examiner(s): Thomas, Jr., Bradley G
• Application Number:
  US13/358,330
• Publication Number:
  US 20120123384A1
• Time in Patent Office: 867 Days
• Field of Search: 604/67, 604/152, 604/500, 604207-211, 604/151, 604/131, 604/890.1
• US Class Current: 604/211
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of a medical infusion pump system include a pump device having a flexible pushrod that can adjust from a curved configuration to a generally straight configuration. The flexible pushrod is part of a drive system of the pump device so that the flexible pushrod can be controllably and incrementally advanced toward a medicine reservoir to incrementally dispense the medicine therein. In particular embodiments, the flexible pushrod may comprise an anti-rotation mechanism, an anti-torsion mechanism, or a combination thereof.

Claims

1. An infusion pump system for the delivery of medication, comprising:

a pump housing defining a space to receive a medicine for dispensation; and

a drive system to dispense medicine when the medicine is received by the pump housing, the drive system including a pushrod that is movable to apply a dispensing force to dispense medicine,

the pushrod including rod segments that are hingedly engaged to one another such that at least a portion of the pushrod is adjustable from a curved shape to a generally noncurved shape,

the pushrod including an anti-elongation mechanism disposed on at least a plurality of the pushrod segments to maintain the leading face of one pushrod segment in abutting relationship with a trailing face of an adjacent pushrod segment when a portion of the pushrod is adjusted to the generally noncurved shape.

2. The system of claim 1, wherein the anti-elongation mechanism comprises a pressure sensitive adhesive disposed on the pushrod segments.

3. The system of claim 2, wherein the pressure sensitive adhesive is disposed on at least one of the leading face of the one pushrod segment and the trailing face of the adjacent pushrod segment.

4. The system of claim 3, wherein the pressure sensitive adhesive affixes the leading face of the one pushrod segment to the trailing face of the adjacent pushrod segment when the leading face abuts with the trailing face.

5. The system of claim 1, wherein pushrod further comprises an anti-torsion mechanism that opposes torsion of the one pushrod segment relative to another pushrod segment.

6. The system of claim 5, wherein the anti-torsion mechanism comprises an extended member protruding from the one rod segment that is engageable with a cavity disposed in the adjacent rod segment, the extended member being received into the cavity when at least a portion of the pushrod is adjusted to the generally noncurved shape.

7. The system of claim 1, wherein the pushrod further comprises an anti-rotation mechanism to oppose rotation of the pushrod about a longitudinal axis of the pushrod.

8. The system of claim 7, wherein the anti-rotation mechanism comprises one or more longitudinal channels extending through at least a plurality of the rod segments.

9. The system of claim 7, wherein the anti-rotation mechanism comprises at least one flat surface along the lateral side of at least a plurality of the rod segments.

10. The system of claim 1, wherein the space defined by the pump housing is operable to receive a medicine container that contains medicine.

11. The system of claim 10, wherein the medicine container is a carpule that is preloaded with insulin, the carpule including a penetratable septum at an output end.

12. A method delivering of medication from an infusion pump system, comprising:

receiving a supply of medicine in an interior space of a pump housing; and

activating a drive system to dispense at least a portion of the medicine through a tubular member away from the pump housing, the drive system including a pushrod that is urged toward the supply of the medicine to apply a dispensing force to dispense the medicine, wherein the pushrod includes rod segments that are hingedly engaged to one another such that at least a portion of the pushrod is adjustable from a curved shape to a generally noncurved shape, the pushrod further including an anti-elongation mechanism disposed on at least a plurality of the pushrod segments to maintain the leading face of one pushrod segment in abutting relationship with a trailing face of an adjacent pushrod segment when a portion of the pushrod is adjusted to the generally noncurved shape.

13. The method of claim 12, wherein the step of activating the drive system causes at least a portion of the pushrod to forwardly advance toward the generally noncurved shape, and wherein the anti-elongation mechanism comprises a pressure sensitive adhesive disposed on the pushrod segments.

14. The method of claim 13, wherein the pressure sensitive adhesive is disposed on at least one of the leading face of the one pushrod segment and the trailing face of the adjacent pushrod segment.

15. The method of claim 14, wherein the pressure sensitive adhesive affixes the leading face of the one pushrod segment to the trailing face of the adjacent pushrod segment when the leading face abuts with the trailing face.

16. The method of claim 12, wherein the step of activating the drive system causes a rotatable element to rotate relative to a longitudinal axis of the pushrod, and wherein pushrod further comprises an anti-torsion mechanism that opposes torsion of the one pushrod segment relative to another pushrod segment.

17. The method of claim 16, wherein the anti-torsion mechanism comprises an extended member protruding from the one rod segment that is engageable with a cavity disposed in the adjacent rod segment, the extended member being received into the cavity when at least a portion of the pushrod is adjusted to the generally noncurved shape.

18. The method of claim 12, wherein the step of activating the drive system causes a rotatable element to rotate relative to a longitudinal axis of the pushrod, and wherein the pushrod further comprises an anti-rotation mechanism to oppose rotation of the pushrod about a longitudinal axis of the pushrod.

19. The method of claim 18, wherein the anti-rotation mechanism comprises one or more longitudinal channels extending through at least a plurality of the rod segments.

20. The method of claim 18, wherein the anti-rotation mechanism comprises at least one flat surface along the lateral side of at least a plurality of the rod segments.