LED light source with multiple independent control inputs and interoperability

• US 8,773,032 B2
• Filed: 07/11/2012
• Issued: 07/08/2014
• Est. Priority Date: 07/11/2011
• Status: Active Grant

• Current Assignee: Thin-Lite Corp.
• Original Assignee: Thin-Lite Corp.
• Inventors: May, Dexter, Schlanger, Steven, Trotter, Matthew, Walters, Alex, Potenzone, Vincent, Cross-Szymanek, Lillian
• Primary Examiner(s): Hammond, Crystal L
• Application Number:
  US13/546,779
• Publication Number:
  US 20130162162A1
• Time in Patent Office: 727 Days
• Field of Search: None
• US Class Current: 315/224
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: H05B 47/155 Coordinated control of two or more light sources
• CPC Class Codes: H05B 47/165 following a pre-assigned programmed sequence; Logic control [LC]
• CPC Class Codes: H05B 47/175 by remote control

Abstract

An LED lighting control system incorporating a control IC for fast control of LED current in a switching Buck-type power supply through dedicated power supply control hardware with slow changing signals of temperature and input under control of firmware. The control IC optimizes the use of power from the source and optimizes the operating efficiency of the LED output while providing for a plurality of LED devices to be powered in parallel by a single controller.

Claims

1. A light emitting diode (LED) light source comprising:

an LED;

a controller having a plurality of control inputs with an internal switch for low speed control responsive to the control inputs; and

,

a power switching circuit responsive to the internal switch in the controller for high speed control of current to the LED.

2. The LED light source as defined in claim 1 wherein the plurality of control inputs are selected from the set of:

a momentary switch mounted on a case for the LED;

a remote switch;

an input voltage sensor; and

,

a temperature sensor.

3. The LED light source as defined in claim 2 wherein the remote switch is selected from the set of a wireless receive module and a wired receive module.

4. The LED light source as defined in claim 3 wherein the wireless receive module and wired receive module employ a Manchester-encoded protocol.

5. The LED light source as defined in claim 2 wherein the control inputs further comprise at least one function module, said controller incorporating an operational routine responsive to the function module.

6. The LED light source as defined in claim 5 wherein the controller further comprises module identification logic for selection of the operational routine.

7. The LED light source as defined in claim 5 wherein the at least one function module is selected from the set of a motion sensor, a water sensor, back up battery pack and a gas sensor.

8. The LED light source as defined in claim 1 wherein the power switching circuit comprises:

a power switch connected to the internal switch;

an inductor connected intermediate the power switch and the LED; and

,

a diode to ground connected intermediate the power switch and the inductor; and

further comprising;

a current sensor detecting current through the LED and providing an output to a first comparator in the controller having an upper set point and a second comparator in the controller having a lower set point for modulation of the internal switch.

9. The LED light source as defined in claim 8 wherein said first comparator provides a reset to a flip-flop in the controller and the second comparator provides a set signal to the flip-flop, the flip-flop accomplishing high speed modulation to an input for the internal switch.

10. The LED light source as defined in claim 1 wherein the controller employs firmware supplying a plurality of operational routines providing the low speed control for the internal switch, said operational routines responsive to selected ones of said plurality of control inputs.

11. The LED light source as defined in claim 10 wherein dimming of the LED employs implementation of a selected operational routine for a duty cycle switching of the internal switch.

12. The LED light source as defined in claim 11 wherein the selected operational routine progresses through a plurality of states response to one of said plurality of inputs.

13. The LED light source as defined in claim 12 wherein each state is stored in a non-volatile memory.

14. The LED light source as defined in claim 1 wherein the controller further incorporates an address input and said controller is responsive to members of said plurality of control inputs corresponding to that address.

15. The LED light source as defined in claim 1 further comprising a plurality of jumper circuits connected to the address input for selection of at least one address.

16. A method for LED light source control comprising:

receiving a control input;

operating an internal switch responsive to the control input

providing power through a high speed circuit having power switch responsive to the internal switch and connected through an inductor and a diode for current supply to an LED;

measuring current through the LED;

comparing measured current to a first threshold and upon reaching the first threshold providing a signal through the internal switch turning off the power switch;

comparing measured current to a second threshold and upon reaching the second threshold turning providing a signal through the internal switch turning on the power switch.

17. The method of claim 16 further wherein the step of receiving a control input establishes a state and further comprising:

storing the state in a flash memory; and

reestablishing the state upon application of power.