Telescoping IM nail and actuating mechanism

• US 8,777,947 B2
• Filed: 05/17/2011
• Issued: 07/15/2014
• Est. Priority Date: 03/19/2010
• Status: Active Grant

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Zahrly, Daniel C., Evans, David L., Janna, Sied W.
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): HARVEY, JULIANNA NANCY
• Application Number:
  US13/109,478
• Publication Number:
  US 20110230883A1
• Time in Patent Office: 1,155 Days
• Field of Search: 606 62- 64
• US Class Current: 606/63
• CPC Class Codes: A61B 17/7216 for bone lengthening or compression A61B17/7258 takes precedence
• CPC Class Codes: A61B 17/7225 for bone compression
• CPC Class Codes: A61B 2017/00411 actuated by application of energy from an energy source outside the body
• CPC Class Codes: A61B 2017/00876 magnetic
• CPC Class Codes: A61B 2017/00991 Telescopic means

Abstract

A length-adjustable IM nail system includes a telescoping IM nail with proximal and distal bodies. An inner magnet within the proximal body is connected to a threaded rod which, in turn, is connected to the distal body. The threaded rod passes through a threaded block which is connected to the proximal body. The position of the distal end of the threaded rod is fixed with respect to the distal body, but may rotate freely within this fixed position. An actuator is also disclosed that includes a pair of rotating magnets disposed in an angular relationship with each other and the axis of the IM nail and the patient'"'"'s limb. Rotation of these outer magnets in the same direction results in rotation of the inner magnet and threaded rod and a telescoping axial movement of the threaded block and proximal body with respect to the distal body.

Claims

1. A length adjustable intramedullary nail system, comprising:

an intramedullary nail, comprising;

a proximal outer body;

a distal body having a portion received by the proximal outer body;

a threaded shaft coupled to the distal body to rotate relative thereto without relative axial movement;

an inner magnet received by the proximal outer body and coupled to the threaded shaft for rotation therewith; and

a threaded block coupled to the proximal outer body and having internal threads, the threaded shaft passing through the threaded block and threadedly engaging with the internal threads such that rotation of the inner magnet and the threaded shaft relative to the threaded block causes relative axial movement between a) the inner magnet, the threaded shaft and the distal body and b) the proximal outer body.

2. The system of claim 1 wherein the threaded shaft is connected to the distal body at a fixed position such that the threaded shaft and the distal body are axially fixed relative to each other.

3. The system of claim 1 further comprising an actuator including at least one outer magnet.

4. The system of claim 3 further comprising a housing rotatably accommodating the at least one outer magnet and accommodating a drive mechanism configured to rotate the outer magnet about an axis that is parallel to an axis of the inner magnet, such that rotation of the outer magnet imparts rotation to the inner magnet.

5. The system of claim 3 wherein the at least one outer magnet comprises two outer magnets.

6. The system of claim 5 further comprising first and second housings each rotatably accommodating one of the outer magnets and each accommodating a drive mechanism configured to rotate the one of the outer magnets about an axis that is parallel to an axis of the inner magnet, such that rotation of the outer magnets imparts rotation to the inner magnet.

7. The system of claim 6 wherein the housings are coupled together to maintain the first and second outer magnets in a spaced-apart angular relationship to permit the intramedullary nail to be positioned between the first and second outer magnets.

8. The system of claim 7 further comprising a linkage coupling the first and second outer magnets and configured to impart rotation to the first and second outer magnets in the same direction to impart rotation to the inner magnet and threaded shaft.

9. The system of claim 3 further comprising a circular track accommodating the at least one outer magnet.

10. The system of claim 3 wherein the actuator comprises a user interface that displays the magnitude of axial distraction or axial compaction of the intramedullary nail.

11. The system of claim 3 wherein the at least one outer magnet comprises a first outer magnet, the system further comprising a housing rotatably accommodating the first outer magnet and accommodating a drive mechanism configured to rotate the first outer magnet about an axis that is non-parallel to an axis of the inner magnet, such that rotation of the first outer magnet imparts rotation to the inner magnet.

12. The system of claim 11 wherein the rotation axis of the first outer magnet is perpendicular to the axis of the inner magnet.

13. The system of claim 11 wherein the rotation axis of the first outer magnet forms an angle with the axis of the inner magnet that is between greater than zero and up to 90 degrees.

14. The system of claim 11 wherein the actuator comprises a user interface that displays the magnitude of axial distraction or axial compaction of the intramedullary nail.

15. The system of claim 11 wherein the at least one outer magnet further comprises one or more additional outer magnets.

16. The system of claim 15 wherein at least one of the one or more additional outer magnets is configured to rotate about an axis that is non-parallel to the axis of the inner magnet.

17. The system of claim 15 wherein at least one of the one or more additional outer magnets is configured to rotate about an axis that is parallel to the axis of the inner magnet.

18. The system of claim 1 wherein the distal body of the intramedullary nail includes at least one transverse hole for receiving a fixation element to couple the distal body to a patient'"'"'s bone.

19. The system of claim 1 wherein the threaded block is fixedly attached to a distal end of the proximal outer body.

20. The system of claim 1 wherein a proximal end of the threaded shaft is coupled to a distal end of the inner magnet.

21. The system of claim 20 wherein the proximal end of the threaded shaft abuts the distal end of the inner magnet.

22. The system of claim 1 wherein at least a portion of the threaded shaft is received within the distal body.

23. The system of claim 1 wherein a total area of threaded engagement between the threaded block and the threaded shaft remains substantially the same throughout a range of the relative axial movement between a) the inner magnet, the threaded shaft and the distal body and b) the proximal outer body.