Mobile wireless communications device including removable electrical power supply module and related methods

• US 8,791,675 B2
• Filed: 03/22/2010
• Issued: 07/29/2014
• Est. Priority Date: 03/22/2010
• Status: Active Grant

• Current Assignee: Eagle Technology, LLC (L3Harris Technologies, Inc.)
• Original Assignee: Pine Valley Investments, Inc. (L3Harris Technologies, Inc.)
• Inventors: Black, Jonathan
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US12/728,900
• Publication Number:
  US 20110227551A1
• Time in Patent Office: 1,590 Days
• Field of Search: 323/273, 323275-277, 323282-286, 323/290
• US Class Current: 323/276
• CPC Class Codes: H01H 79/00 Protective switches in which excess current causes the closing of contacts, e.g. for short-circuiting the apparatus to be protected H01H39/004 takes precedence
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A mobile wireless communications device may include a device housing, and mobile wireless communications device circuitry carried by the device housing. The device may also include a removable electrical power supply module coupled to the mobile wireless communications device circuitry. The removable electrical power supply module may include a module housing, and within the module housing, a battery cell, a DC-to-DC converter coupled to the battery cell, and an output inductor coupled to the DC-to-DC converter. The removable electrical power supply module may also include, within the module housing, a spark suppression circuit coupled to the output inductor, and an output voltage clamp circuit coupled to the output inductor. The removable electrical power supply module may further include a pair of output terminals carried by the module housing and coupled to the output voltage clamp circuit.

Claims

1. A mobile wireless communications device comprising:

a device housing;

mobile wireless communications device circuitry carried by said device housing; and

a removable electrical power supply module coupled to said mobile wireless communications device circuitry and comprising

a module housing,

at least one battery cell within said module housing,

a DC-to-DC converter within said module housing and coupled to said at least one battery cell,

an output inductor within said module housing and coupled to said DC-to-DC converter,

a spark suppression circuit within said module housing and coupled to said output inductor,

an output voltage clamp circuit within said module housing and coupled in parallel with said output inductor, and

a pair of output terminals carried by said module housing and coupled to said output voltage clamp circuit.

2. The mobile wireless communications device according to claim 1, further comprising a voltage regulator within said module housing and coupled between said output inductor and said output voltage clamp circuit.

3. The mobile wireless communications device according to claim 2, wherein said voltage regulator comprises a low-dropout voltage regulator.

4. The mobile wireless communications device according to claim 1, wherein said DC-to-DC converter comprises a step-up, switching, DC-to-DC converter.

5. The mobile wireless communications device according to claim 1, wherein said output voltage clamp circuit comprises a power monitor circuit, and a crowbar protection circuit coupled thereto.

6. The mobile wireless communications device according to claim 1, wherein said output voltage clamp circuit comprises a Zener diode, a silicon controller rectifier (SCR) coupled to said Zener diode, and a resistor coupled to said Zener diode and said SCR.

7. The mobile wireless communications device according to claim 1, wherein said spark suppression circuit comprises a pair of Zener diodes coupled in a back-to-back configuration across said output inductor.

8. A removable electrical power supply module to power a mobile wireless communications device comprising a device housing and mobile wireless communications device circuitry carried by the device housing, the removable electrical power supply module comprising:

a module housing;

at least one battery cell within said module housing;

a DC-to-DC converter within said module housing and coupled to said at least one battery cell;

an output inductor within said module housing and coupled to said DC-to-DC converter;

a spark suppression circuit within said module housing and coupled to said output inductor;

an output voltage clamp circuit within said module housing and coupled in parallel with said output inductor; and

a pair of output terminals carried by said module housing and coupled to said output voltage clamp circuit.

9. The removable electrical power supply module according to claim 8, further comprising a voltage regulator within said module housing and coupled between said output inductor and said output voltage clamp circuit.

10. The removable electrical power supply module according to claim 9, wherein said voltage regulator comprises a low-dropout voltage regulator.

11. The removable electrical power supply module according to claim 8, wherein said DC-to-DC converter comprises a step-up, switching, DC-to-DC converter.

12. The removable electrical power supply module according to claim 8, wherein said output voltage clamp circuit comprises a power monitor circuit, and a crowbar protection circuit coupled thereto.

13. The removable electrical power supply module according to claim 8, wherein said output voltage clamp circuit comprises a Zener diode, a silicon controller rectifier (SCR) coupled to said Zener diode, and a resistor coupled to said Zener diode and said SCR.

14. The removable electrical power supply module according to claim 8, wherein said spark suppression circuit comprises a pair of Zener diodes coupled in a back-to-back configuration across said output inductor.

15. A method for making a removable electrical power supply module to power a mobile wireless communications device comprising a device housing and mobile wireless communications device circuitry carried by the device housing, the method comprising:

providing a module housing; and

assembling at least the following components within the module housing

at least one battery cell,

a DC-to-DC converter coupled to the at least one battery cell,

an output inductor coupled to the DC-to-DC converter,

a spark suppression circuit coupled in parallel with the output inductor, and

an output voltage clamp circuit coupled to the output inductor.

16. The method according to claim 15, wherein assembling the components within the module housing further comprises assembling a voltage regulator coupled between the output inductor and the output voltage clamp circuit.

17. The method according to claim 16, wherein assembling the voltage regulator comprises assembling a low-dropout voltage regulator.

18. The method according to claim 15, wherein assembling the DC-to-DC converter comprises assembling a step-up, switching, DC-to-DC converter.

19. The method according to claim 15, wherein assembling the output voltage clamp circuit comprises assembling a power monitor circuit, and a crowbar protection circuit coupled thereto.

20. The method according to claim 15, wherein assembling the output voltage clamp circuit comprises assembling a Zener diode, a silicon controller rectifier (SCR) coupled to the Zener diode, and a resistor coupled to the Zener diode and the SCR.

21. The method according to claim 15, wherein assembling the spark suppression circuit comprises assembling a pair of Zener diodes coupled in a back-to-back configuration across the output inductor.