Force sensing sheet

• US 8,800,386 B2
• Filed: 12/21/2012
• Issued: 08/12/2014
• Est. Priority Date: 03/15/2008
• Status: Active Grant

• Current Assignee: PatienTech, LLC
• Original Assignee: Stryker Corporation
• Inventors: Taylor, Geoffrey L.
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): DUNLAP, JONATHAN M
• Application Number:
  US13/724,889
• Publication Number:
  US 20130113057A1
• Time in Patent Office: 599 Days
• Field of Search: 73862041-862046
• US Class Current: 73/862.044
• CPC Class Codes: A47C 27/082 with non-manual inflation, e.g. with electric pumps
• CPC Class Codes: A61B 2562/0247 Pressure sensors
• CPC Class Codes: A61B 2562/046 in a matrix array
• CPC Class Codes: A61B 5/1036 Measuring load distribution, e.g. podologic studies
• CPC Class Codes: A61B 5/6892 Mats
• CPC Class Codes: G01L 1/16 using properties of piezoelectric devices
• CPC Class Codes: G01L 1/18 using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material
• CPC Class Codes: G01L 1/20 by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids of piezo-resistive materials G01L1/18; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
• CPC Class Codes: G01L 1/205 using distributed sensing elements
• CPC Class Codes: G01L 5/228 using tactile array force sensors
• CPC Class Codes: G01N 2203/0623 using piezoelectric gauges
• CPC Class Codes: G01N 3/08 by applying steady tensile or compressive forces G01N3/28 takes precedence
• CPC Class Codes: H01L 29/84 controllable by variation of applied mechanical force, e.g. of pressure

Abstract

A force sensing array includes multiple layers of material that are arranged to define an elastically stretchable sensing sheet. The sensing sheet may be placed underneath a patient to detect interface forces or pressures between the patient and the support structure that the patient is positioned on. The force sensing array includes a plurality of force sensors. The force sensors are defined where a row conductor and a column conductor approach each other on opposite sides of a force sensing material, such as a piezoresistive material. In order to reduce electrical cross talk between the plurality of sensors, a semiconductive material is included adjacent the force sensing material to create a PN junction with the force sensing material. This PN junction acts as a diode, limiting current flow to essentially one direction, which, in turn, reduces cross talk between the multiple sensors.

Claims

1. A flexible force sensing array comprising:

an elastically stretchable sheet;

a plurality of first conductive paths supported on said elastically stretchable sheet;

a layer of sensing material positioned in contact with said first conductive paths, said layer of sensing material having an electrical characteristic that varies in response to physical forces exerted thereon;

a layer of semiconductive material positioned in contact with said layer of sensing material on a side of said layer of sensing material opposite said plurality of first conductive paths; and

a plurality of second conductive paths positioned in contact with said layer of semiconductive material on a side of said layer of semiconductive material opposite said layer of sensing material.

2. The array of claim 1 wherein said layer of sensing material includes a layer of piezoresistive material.

3. The array of claim 2 wherein said layer of piezoresistive material is supported by an elastically stretchable substrate.

4. The array of claim 3 wherein said elastically stretchable substrate is made at least partially of nylon.

5. The array of claim 4 wherein said plurality of second conductive paths are supported on a second elastically stretchable sheet, and said elastically stretchable sheet and said second elastically stretchable sheet are both made from woven fabric.

6. The array of claim 2 wherein said semiconductive layer is coated onto said layer of sensing material and includes a metallic oxide.

7. The array of claim 2 further including a cover sheet positioned in contact with said elastically stretchable sheet, said cover sheet being made of thin, flexible, and elastically stretchable material.

8. The array of claim 1 wherein said plurality of second conductive paths are supported on a second elastically stretchable sheet.

9. The array of claim 8 wherein said elastically stretchable sheet and said second elastically stretchable sheet are both made from woven fabric.

10. The array of claim 9 wherein said woven fabric includes nylon.

11. The array of claim 1 wherein said semiconductive layer is coated onto said layer of sensing material and includes a metallic oxide.

12. A flexible force sensing array comprising:

a first elastically stretchable sheet;

a plurality of first conductive paths supported on said first elastically stretchable sheet, said first conductive paths being parallel to each other;

an intermediate elastically stretchable sheet positioned in contact with said first elastically stretchable sheet, said intermediate elastically stretchable sheet including sensing material thereon that has an electrical characteristic that varies in response to applied physical forces;

a layer of semiconductive material positioned in contact with said intermediate elastically stretchable sheet to thereby form with said sensing material a PN junction;

a second elastically stretchable sheet; and

a plurality of second conductive paths supported on said second elastically stretchable sheet and in electrical contact with said semiconductive material, said second conductive paths being parallel to each other and transverse to said first conductive paths.

13. The array of claim 12 wherein said sensing material is a piezoresistive material.

14. The array of claim 13 wherein said first and second elastically stretchable sheets are both made at least partially of nylon.

15. The array of claim 14 wherein said semiconductive layer includes a metallic oxide.

16. The array of claim 14 wherein semiconductive layer includes copper oxide.

17. The array of claim 13 further including a cover sheet positioned in contact with said first elastically stretchable sheet, said cover sheet being made of thin, flexible, and elastically stretchable material.

18. The array of claim 13 further including:

a plurality of air bladder cells coupled to one side of said array;

a controller in communication with said array; and

a source of pressurized air in communication with said controller wherein said controller adjusts the inflation levels within said air bladder cells based upon outputs from said flexible force sensing array.

19. The array of claim 18 wherein said controller is adapted to adjust the inflation levels within said air bladder cells such that interface forces exerted on a patient positioned on said air bladder cells are less concentrated.