Cochlear electrode with precurved and straight sections

• US 8,805,546 B2
• Filed: 09/07/2005
• Issued: 08/12/2014
• Est. Priority Date: 09/07/2004
• Status: Active Grant

• Current Assignee: Hearworks Pty., Ltd. (Cochlear Limited)
• Original Assignee: Hearworks Pty., Ltd. (Cochlear Limited)
• Inventors: Dadd, Fysh, Cowan, Robert, Gibson, Peter, Tasche, Claudia, Briggs, Robert, Manouchehri, Sharam
• Primary Examiner(s): Bertram, Eric D.
• Application Number:
  US11/219,824
• Publication Number:
  US 20060085055A1
• Time in Patent Office: 3,261 Days
• Field of Search: 607 55- 57, 607/137
• US Class Current: 607/137
• CPC Class Codes: A61N 1/0541 Cochlear electrodes

Abstract

An implantable electrode array for insertion into an implantee'"'"'s body. The array comprises an elongate carrier having a proximal end and a distal end. A plurality of electrodes are supported by the carrier at respective longitudinally spaced locations thereon between the proximal end and the distal end. The carrier is comprised of at least a first portion that preferentially adopts a first at least partially curved configuration and at least a second portion that preferentially adopts a second different configuration to that of the first portion. The second portion is closer to the distal end than the first portion and both the first and second portions each have at least one electrode supported thereon.

Claims

1. An implantable electrode array for insertion into an implantee'"'"'s body, the array comprising:

an elongate carrier having a first portion adjacent a proximal end and a second portion adjacent a distal end that does not overlap the first portion in the direction of longitudinal extension of the elongate carrier, the first portion being made of a first material and the second portion being made of a second material, the first portion comprising more of the first material than the second material, the second portion comprising more of the second material than the first material, the first and second materials having different mechanical properties, the first portion biased in a curved configuration and comprising a curve having an angle of curvature of about 360°

, and the second portion biased in a substantially straight configuration; and

a plurality of electrodes supported by the carrier at respective longitudinally spaced locations on the carrier, wherein each of the first portion and the second portion have at least one of the plurality of electrodes supported thereon.

2. The implantable electrode array of claim 1, wherein a portion of said first portion is configured to adopt a first at least partially curved configuration.

3. The implantable electrode array of claim 1, wherein the implantable electrode array is a cochlear implant electrode array insertable into the cochlear of an implantee.

4. The implantable electrode array of claim 3, wherein, following implantation, the second portion of the carrier subtends an angle of about 270°

within the cochlea.

5. The implantable electrode array of claim 1, wherein the first portion has a length between about 8 mm and about 34 mm.

6. The implantable electrode array of claim 1, wherein the second portion has a length between about 1 mm and 10 mm.

7. The implantable electrode array of claim 6, wherein the second portion has a length of about 3 mm.

8. The implantable electrode array of claim 1, wherein the carrier is formed from an elastomeric and/or a polymeric material.

9. The implantable electrode array of claim 1, wherein the first portion is configured to adopt a first at least partially curved configuration and the second portion is configured to adopt a curved configuration having a degree of curvature less than that of the first portion.

10. The implantable electrode assembly of claim 9, wherein the second portion is conformable to the shape of a site of implantation.

11. The implantable electrode array of claim 9, wherein at least the first portion is at least substantially straightenable by a removable straightening element extending through the carrier.

12. The implantable electrode array of claim 11, wherein the straightening element is positioned within a lumen extending through the carrier.

13. The implantable electrode array of claim 11, wherein the straightening element extends to the distal end of the carrier.

14. The implantable electrode assembly of claim 9, wherein at least one of the plurality of electrodes is supported on the first portion and not supported on the second portion, and wherein at least one of the plurality of the electrodes is supported on the second portion and not supported on the first portion.

15. The implantable electrode array of claim 1, wherein the first and second materials have different hardness.

16. The implantable electrode array of claim 15, wherein the first and second materials are made of silicone, the first material being a harder durometer silicone than the second material.

17. The implantable electrode array of claim 16, wherein the second material is made of a soft and resiliently flexible durometer silicone.

18. The implantable electrode array of claim 1, wherein the distal end extends outside the curve of the first portion.

19. The implantable electrode array of claim 1, further comprising a lumen extending through the carrier.

20. The implantable electrode array of claim 19, wherein the lumen does not extend through the second portion.

21. The implantable electrode array of claim 20, wherein a stylet is insertable into the lumen to straighten the first portion.

22. An implantable electrode array for insertion into an implantee'"'"'s body, the array comprising:

an elongate carrier having a proximal end and a distal end and including;

a first portion adjacent the proximal end and extending towards the distal end; and

a second portion adjacent the distal end and extending towards the proximal end, wherein

neither the first portion nor the second portion extend the entire length of the elongate carrier, the first portion has a distinct boundary defining limits of the first portion'"'"'s extent in the distal direction of electrode array, the second portion has a distinct boundary defining limits of the second portion'"'"'s extent in the proximal direction of the electrode array, the distinct boundaries are defined by the presence of a first material in the first portion and the presence of a second material in the second portion, the first and second materials have different mechanical properties, the first portion biased in a curved configuration and comprising a curve having an angle of curvature of about 360°

, and the second portion biased in a substantially straight configuration; and

a plurality of electrodes supported by the carrier at respective longitudinally spaced locations on the carrier, wherein each of the first portion and the second portion have at least one of the plurality of electrodes supported thereon.

23. The implantable electrode array of claim 22, wherein the first and second materials have different hardness.

24. The implantable electrode array of claim 23, wherein the first and second materials are made of silicone, the first material being a harder durometer silicone than the second material.

25. The implantable electrode array of claim 24, wherein the second material is made of a soft and resiliently flexible durometer silicone.

26. An implantable electrode array for insertion into an implantee'"'"'s body, the array comprising:

an elongate carrier having a first portion adjacent a proximal end and a second portion adjacent a distal end that does not overlap the first portion in the direction of longitudinal extension of the elongate carrier, the first portion being made of a first material and the second portion being made of a second material, the first portion comprising more of the first material than the second material, the second portion comprising more of the second material than the first material, the first and second materials having different mechanical properties, the first portion biased in a curved configuration and the second portion biased in a substantially straight configuration;

a lumen extending through the carrier, wherein the lumen does not extend through the second portion; and

a plurality of electrodes supported by the carrier at respective longitudinally spaced locations on the carrier, wherein each of the first portion and the second portion have at least one of the plurality of electrodes supported thereon.

27. The implantable electrode array of claim 26, wherein the curved configuration of the first portion comprises a curve having an angle of curvature of about 360°

.

28. The implantable electrode array of claim 26, wherein the first and second materials have different hardness.

29. The implantable electrode array of claim 28, wherein the first and second materials are made of silicone, the first material being a harder durometer silicone than the second material.

30. The implantable electrode array of claim 29, wherein the second material is made of a soft and resiliently flexible durometer silicone.