System and method for over-voltage protection of a photovoltaic system with distributed maximum power point tracking

• US 8,810,068 B2
• Filed: 04/16/2010
• Issued: 08/19/2014
• Est. Priority Date: 04/17/2009
• Status: Active Grant

• Current Assignee: National Semiconductor Corporation (Texas Instruments, Inc.)
• Original Assignee: National Semiconductor Corporation (Texas Instruments, Inc.)
• Inventors: Lisi, Gianpaolo, Djabbari, Ali, Socci, Gerard, Chemistruck, Andrew Ronald, Subramoniam, Rajaram, Zhang, Jianhui, Mahmodieh, Kosha
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): PARRIES, DRU M
• Application Number:
  US12/762,148
• Publication Number:
  US 20100327659A1
• Time in Patent Office: 1,586 Days
• Field of Search: 307/82
• US Class Current: 307/82
• CPC Class Codes: G05F 1/67 to the maximum power available from a generator, e.g. from solar cell
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: H02J 2300/26 involving maximum power point tracking control for photovoltaic sources maximum power point systems in particular G05F1/67
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

A solar panel array for use in a solar cell power system is provided. The solar panel array includes a string of solar panels and multiple voltage converters. Each voltage converter is coupled to a corresponding solar panel in the string of solar panels. The solar panel array also includes multiple maximum power point tracking (MPPT) controllers. Each MPPT controller is coupled to a corresponding solar panel in the string of solar panels. Each MPPT controller is configured to sense an instantaneous power unbalance between the corresponding solar panel and an inverter.

Claims

1. A solar panel array for use in a solar cell power system, the solar panel array comprising:

a string of solar panels coupled in series;

an inverter configured to couple power from the string of solar panels to a load, the inverter including an energy storage element;

multiple voltage converters, each voltage converter coupled to a corresponding solar panel in the string of solar panels and configured to convert power output from the solar panel to the string; and

multiple maximum power point tracking (MPPT) controllers, each MPPT controller coupled to a corresponding voltage converter and configured to control power output from the voltage converter to the string;

each MPPT controller configured to

detect, at the solar panel, an instantaneous power unbalance between the corresponding solar panel and the energy storage element caused by limiting power output from the inverter to the load based on a rate of change of at least one power variable derived from the solar panel exceeding a predetermine maximum value, and without detecting a voltage on the energy storage element; and

adjust power output from the voltage converter to the string in response to the detected instantaneous power unbalance.

2. The solar panel array of claim 1, wherein the power unbalance is detected by at least one of:

(a) sensing power variables; and

(b) estimating power variables.

3. The solar panel array of claim 1 wherein the power unbalance is caused by interrupting power output from the inverter to the load.

4. The solar panel array of claim 3, wherein the energy storage element is a capacitor, and wherein detecting the power unbalance is based on determining substantially at the time the power interruption occurs the slope of an output voltage V_OUT of the corresponding voltage converter according to:

dV_OUT/dt=I_STRING/C/N

where I_STRING is the current output from the corresponding voltage converter, C is the capacitance of the capacitor and N is the number of solar panels in the string.

5. The solar panel array of claim 1, wherein detecting the power unbalance is based on determining a predetermined number of duty-cycle up-steps within a time window.

6. The solar panel array of claim 1, wherein, after detecting the power unbalance, the MPPT controller is configured to limit a power output of the corresponding solar panel by at least one of:

(a) limiting a duty cycle of the corresponding voltage converter to a specified value;

(b) limiting such duty cycle by an amount proportional to the output voltage; and

(c) setting the power output of the voltage converter to a predetermined maximum output value.

7. The solar panel array of claim 1, wherein each MPPT controller detects when an output current from the corresponding voltage converter is below a predetermined minimum value, and in response limits the conversion ratio of such voltage converter to a predetermined ratio such that the sum of output voltages from the solar panels of the string is less than a predetermined maximum string voltage.

8. A device for use in a solar cell power system that includes a string of solar panels coupled in series and an inverter configured to couple power from the string of solar panels to a load, the inverter including an energy storage element, the device comprising:

a voltage converter adapted to be coupled to a solar panel in the string of solar panels and configured to convert power output from the solar panel to the string; and

a maximum power point tracking (MPPT) controller coupled to the voltage converter, the MPPT controller configured to control power output from the voltage controller to the string and to

detect, at the solar panel, an instantaneous power unbalance between the corresponding solar panel and the energy storage element caused by limiting power output from the inverter to the load based on a rate of change of at least one power variable derived from the solar panel exceeding a predetermine maximum value, and without detecting a voltage on the energy storage element; and

adjust power output from the voltage converter to the string in response to the detected instantaneous power unbalance.

9. The device of claim 8, wherein the power unbalance is detected by at least one of:

(a) sensing power variables; and

(b) estimating power variables.

10. The device of claim 8, wherein the power unbalance is caused by interrupting power output from the inverter to the load.

11. The device of claim 10, wherein the energy storage element is a capacitor, and wherein detecting the power unbalance is based on determining substantially at the time the power interruption occurs the slope of an output voltage V_OUT of the voltage converter according to:

dV_OUT/dt=I_STRING/C/N

where I_STRING is the current output from the corresponding voltage converter, C is the capacitance of the capacitor and N is the number of solar panels in the string.

12. The device of claim 8, wherein detecting the power unbalance is based on determining a predetermined number of duty-cycle up-steps within a time window.

13. The device of claim 8, wherein, after detecting the power unbalance, the MPPT controller is configured to limit a power output of the solar panel by at least one of:

(a) limiting a duty cycle of the voltage converter to a specified value;

(b) limiting such duty cycle by an amount proportional to the output voltage; and

(c) setting the power output of the voltage converter to a predetermined maximum output value.

14. The device of claim 8, wherein each MPPT controller detects when an output current from the voltage converter is below a predetermined minimum value, and in response limits the conversion ratio of the voltage converter to a predetermined ratio such that the sum of output voltages from the solar panels of the string is less than a predetermined maximum string voltage.

15. A method for over-voltage avoidance in a photovoltaic array that includes a string of series-coupled solar panels, and an inverter configured to couple power from the string of solar panels to a load, the inverter including an energy storage element, the method comprising:

controlling the power output from at least one solar panel to the string of series-coupled solar panels in accordance with maximum power point tracking (MPPT);

detecting, at the solar panel, an instantaneous power unbalance between a solar panel in the string of solar panels and the energy storage element caused by limiting power output from the inverter to the load based on a rate of change of at least one power variable derived from the solar panel exceeding a predetermine maximum value, and without detecting a voltage on the energy storage element; and

adjusting power output from the solar panel to the string in response to the detected power unbalance.

16. The method of claim 15, wherein the power unbalance is detected by at least one of:

(a) sensing power variables; and

(b) estimating power variables.

17. The method of claim 15 wherein the power unbalance is caused by interrupting power output from the inverter to the load.

18. The method of claim 15, wherein the energy storage element is a capacitor, and wherein detecting the power unbalance is based on determining substantially at the time the power interruption occurs the slope of an output voltage V_OUT corresponding to the power output of the solar panel according to:

dV_OUT/dt=I_STRING/C/N

where I_STRING is the current output corresponding to the power output of the solar panel, C is the capacitance of the capacitor and N is the number of solar panels in the string.

19. The method of claim 15, wherein:

power output from the solar panel to the string is performed by a voltage converter controlled in accordance with maximum power point tracking (MPPT); and

after detecting the power unbalance, adjusting the power output from the solar panel to the string is accomplished by at least one of;

(a) limiting a duty cycle of the voltage converter to a specified value;

(b) limiting such duty cycle by an amount proportional to the output voltage; and

(c) setting the power output of the voltage converter to a predetermined maximum output value.

20. The method of claim 15, wherein an output current corresponding to the power output from the solar panel to the string is below a predetermined minimum value, and in response the conversion ratio corresponding to the power output of the solar panel to the string is limited to a predetermined ratio such that the sum of output voltages from the solar panels of the string is less than a predetermined maximum string voltage.