Battery heating circuits and methods using resonance components in series based on current limiting and voltage inversion with bi-directionality

• US 8,816,647 B2
• Filed: 06/22/2011
• Issued: 08/26/2014
• Est. Priority Date: 07/30/2010
• Status: Active Grant

• Current Assignee: BYD Semiconductor Co., Ltd.
• Original Assignee: BYD Company Limited
• Inventors: Xu, Wenhui, Han, Yaochuan, Feng, Wei, Yang, Qinyao, Xia, Wenjin, Ma, Shibin
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US13/166,301
• Publication Number:
  US 20120025775A1
• Time in Patent Office: 1,161 Days
• Field of Search: 320/128, 320/129, 320/150
• US Class Current: 320/150
• CPC Class Codes: H01L 23/345 Arrangements for heating thermal treatment apparatus H01L21/00
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01M 10/615 Heating or keeping warm
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/651 characterised by parameters specified by a numeric value or mathematical formula, e.g. ratios, sizes or concentrations
• CPC Class Codes: H01M 10/657 by electric or electromagnetic means
• CPC Class Codes: H01M 10/6571 Resistive heaters arrangements for heating the battery by its resistance to the internal current H01M10/637
• CPC Class Codes: H01M 10/6572 Peltier elements or thermoelectric devices
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

According to some embodiments of the present invention, a battery heating circuit includes a switch unit, a switching control module, a damping component, an energy storage circuit, and an energy superposition unit, wherein: the energy storage circuit is connected with the battery and includes a current storage component and a charge storage component; the damping component, the switch unit, the current storage component, and the charge storage component are connected in series; the switching control module is connected with the switch unit, and configured to control ON/OFF of the switch unit, so as to control the energy flowing between the battery and the energy storage circuit.

Claims

1. A circuit for heating a battery, the circuit comprising:

the battery including a first damping component and a first current storage component, the first damping component and the first current storage component being parasitic to the battery;

a switch unit;

a switching control module coupled to the switch unit;

a first charge storage component, the first charge storage component and the first current storage component being at least parts of an energy storage circuit;

an energy limiting circuit coupled to the switch unit; and

an energy control unit coupled to the first charge storage component;

wherein the circuit for heating the battery is configured to heat the battery by at least discharging the battery and charging the battery;

wherein;

the first damping component, the first current storage component, the switch unit, and the first charge storage component are connected in series;

the switching control module is configured to turn on the switch unit and allow a current to flow back-and-forth between the battery and the first charge storage component;

the energy limiting circuit is configured to limit the current flowing from the first charge storage component to the battery; and

the energy control unit is configured to control energy stored in the first charge storage component after the switch unit is turned on and then turned off.

2. The circuit of claim 1 is further configured to:

start heating the battery if at least one heating start condition is satisfied; and

stop heating the battery if at least one heating stop condition is satisfied.

3. A circuit for heating a battery, the circuit comprising:

the battery including a first damping component and a first current storage component, the first damping component and the first current storage component being parasitic to the battery;

a switch unit coupled to the battery and including a first switch;

a first charge storage component coupled to the battery;

an energy control unit coupled to the first charge storage component; and

a switching control module coupled to the switch unit and the energy control unit;

wherein the circuit for heating the battery is configured to heat the battery by at least discharging the battery and charging the battery;

wherein the switching control module is configured to;

turn on the first switch, for at least a first period of time, to discharge the battery and charge the first charge storage component, with a first current, through at least the first switch; and

allow discharging the first charge storage component and charging the battery with a second current for at least a second period of time, the second period of time being after the first period of time;

wherein the energy control unit is configured to adjust a storage voltage associated with the first charge storage component during a third period of time, the third period of time being after the second period of time.

4. The circuit of claim 3 wherein the switching control module is further configured to turn on and off the first switch for one or more times during the second period of time.

5. The circuit of claim 3 wherein the switching control module is further configured to, if the second current decreases to a predetermined threshold in magnitude, adjust the storage voltage associated with the first charge storage component during the third period of time.

6. The circuit of claim 5 wherein the switching control module is further configured to turn off the first switch for at least the third period of time.

7. The circuit of claim 5 wherein the switching control module is further configured to, if the second current decreases to the predetermined threshold in magnitude, change a polarity of the storage voltage during the third period of time.

8. The circuit of claim 7 wherein the predetermined threshold is equal to zero.

9. The circuit of claim 3 wherein the energy control unit is further configured to change a polarity of the storage voltage associated with the first charge storage component during a fourth period of time, the fourth period of time being at least a part of the third period of time.

10. The circuit of claim 9 wherein the energy control unit is further coupled to the battery and further configured to transfer, without going through the switch unit, an amount of energy from the first charge storage component to the battery during a fifth period of time, the fifth period of time being after the fourth period of time and being at least a part of the third period of time.

11. The circuit of claim 3 wherein the energy control unit is further coupled to the battery and further configured to transfer, without going through the switch unit, an amount of energy from the first charge storage component to the battery during a fourth period of time, the fourth period of time being at least a part of the third period of time.

12. The circuit of claim 3 wherein:

the first damping component includes a parasitic resistor of the battery; and

the first current storage component includes a parasitic inductor of the battery.

13. The circuit of claim 3 wherein:

the switch unit further includes a first branch circuit for conduction in a first direction and a second branch circuit for conduction in a second direction, the first direction being from the battery to the first charge storage component, the second direction being from the first charge storage component to the battery;

wherein the first branch circuit includes the first switch and configured to, if turned on, allow discharging the battery and charging the first charge storage component.

14. The circuit of claim 13 and further comprising a second current storage component connected in series with the second branch circuit and configured to limit the second current flowing from the first charge storage component to the battery through the second branch circuit.

15. The circuit of claim 14 wherein:

the first branch circuit further includes a first one-way semiconductor component; and

the second branch circuit includes a second one-way semiconductor component connected in series with the second current storage component.

16. The circuit of claim 15 wherein:

the second branch circuit further includes a second switch in series with the second one-way semiconductor component and the second current storage component; and

the switching control module is further configured to turn on the second switch to discharge the first charge storage component and charge the battery during the second period of time.

17. A circuit for heating a battery, the circuit comprising:

the battery including a first resistor and a first inductor, the first resistor and the first inductor being parasitic to the battery;

a switch unit coupled to the battery and including a first switch;

a first capacitor coupled to the battery;

an energy control unit coupled to the first capacitor; and

a switching control module coupled to the switch unit and the energy control unit;

wherein the circuit for heating the battery is configured to heat the battery by at least discharging the battery and charging the battery;

wherein the switching control module is configured to;

turn on the first switch, for at least a first period of time, to discharge the battery and charge the first capacitor, with a first current, through at least the first switch; and

allow discharging the first capacitor and charging the battery with a second current for at least a second period of time, the second period of time being after the first period of time;

wherein the energy control unit is configured to adjust a capacitor voltage associated with the first capacitor during a third period of time, the third period of time being after the second period of time.

18. The circuit of claim 17 wherein:

the switch unit further includes a first branch circuit for conduction in a first direction and a second branch circuit for conduction in a second direction, the first direction being from the battery to the first capacitor, the second direction being from the first capacitor to the battery;

wherein the first branch circuit includes the first switch and configured to, if turned on, allow discharging the battery and charging the first capacitor.

19. The circuit of claim 18 and further comprising a second inductor connected in series with the second branch circuit and configured to limit the second current flowing from the first capacitor to the battery through the second branch circuit.

20. The circuit of claim 19 wherein:

the first branch circuit further includes a first diode; and

the second branch circuit includes a second diode connected in series with the second inductor.

21. The circuit of claim 20 wherein:

the second branch circuit further includes a second switch in series with the second diode and the second inductor; and

the switching control module is further configured to turn on the second switch to discharge the first capacitor and charge the battery during the second period of time.