Developing device and image forming apparatus

• US 8,818,245 B2
• Filed: 03/18/2011
• Issued: 08/26/2014
• Est. Priority Date: 03/19/2010
• Status: Active Grant

• Current Assignee: Konica Minolta Inc.
• Original Assignee: Konica Minolta Inc.
• Inventors: Takaya, Shunichi, Maeda, Osamu
• Primary Examiner(s): Gray, David
• Assistant Examiner(s): GIAMPAOLO II, THOMAS S
• Application Number:
  US13/051,746
• Publication Number:
  US 20110229209A1
• Time in Patent Office: 1,257 Days
• Field of Search: 399/257, 399/260
• US Class Current: 399/257
• CPC Class Codes: G03G 15/0844 Arrangements for purging used developer from the developing unit
• CPC Class Codes: G03G 15/0893 in a closed loop within the sump of the developing device
• CPC Class Codes: G03G 2215/0607 two-component
• CPC Class Codes: G03G 2215/0827 Augers
• CPC Class Codes: G03G 2215/0838 Circulation of developer in a closed loop within the sump of the developing device

Abstract

A developing device having a housing that houses two-component developer containing carrier and toner, replenishing replenishment carrier to the housing while gradually ejecting developer to outside from an outlet. The developing device includes: transport passage provided in the housing so that developer is transported therein; transport member provided in the housing and rotates to transport the developer; ejection passage having diverged from the transport passage so that a part of the developer transported in the transport passage is conveyed therein to the outlet; and restriction unit configured to restrict an amount of ejected developer so that a first amount of developer is ejected from the outlet when the transport member rotates at a first speed, and a second amount of developer is ejected when it rotates at a second speed. The second amount is smaller than the first amount. The second speed is higher than the first speed.

Claims

1. A developing device having comprising:

a housing that houses a two-component developer containing a carrier and a toner, wherein the developer is replenished in the housing while the developer is gradually ejected to outside from an outlet of the housing;

a transport passage provided in the housing and in which the developer is transported;

a transport member provided in the housing and configured to rotate to transport the developer;

an ejection passage which diverges from the transport passage such that a part of the developer transported in the transport passage is conveyed in the ejection passage to the outlet; and

a restriction unit configured to restrict an amount of developer ejected from the outlet so that a first amount of developer is ejected per rotation of the transport member from the outlet when the transport member rotates at a first speed, and a second amount of developer is ejected per rotation of the transport member from the outlet when the transport member rotates at a second speed that is higher than the first speed, wherein the second amount of developer ejected per rotation of the transport member when the transport member rotates at the second speed is smaller than the first amount of developer ejected per rotation of the transport member when the transport member rotates at the first speed, and

wherein the restriction unit comprises;

a shutter configured to move and close the outlet by covering the outlet; and

a moving mechanism configured to move the shutter so that the outlet is opened for a first time period per rotation of the transport member when the transport member rotates at the first speed, and the outlet is opened for a second time period per rotation of the transport member when the transport member rotates at the second speed, the second time period being shorter than the first time period,

wherein the moving mechanism moves the shutter so as to close the outlet so that developer is not ejected from the outlet during periods other than the first time period or the second time period.

2. The developing device of claim 1, wherein:

the ejection passage comprises a first cylindrical member,

the outlet is provided in a circumferential surface of the first cylindrical member,

the shutter comprises a second cylindrical member which has a hole provided in a circumferential surface thereof,

the shutter is fixed on the first cylindrical member to be rotatable in a circumferential direction relative to the first cylindrical member, and is disposed at a position where the hole is aligned with the outlet in an axis direction of the first cylindrical member,

the shutter is rotatable to a position where the hole overlaps with the outlet in a radial direction of the first cylindrical member, and to a position where the hole does not overlap with the outlet such that the shutter closes the outlet, and

the moving mechanism causes the shutter to rotate in a same direction as a rotation of the transport member in coordination with the transport member.

3. The developing device of claim 2, wherein:

the transport passage includes;

a first straight passage; and

a curved passage into which the first straight passage diverges at a downstream end in a developer transport direction, the curved passage being curved relative to the first straight passage,

the ejection passage includes a second straight passage into which the first straight passage of the transport passage diverges and which extends in a same direction as the developer transport direction of the first straight passage,

the transport member is inserted in the first straight passage and the second straight passage,

the second cylindrical member of the shutter has one axial end which is open and another axial end which has a bottom, and a portion of the shutter on a side of the open end is fixed on the first cylindrical member, and

the bottom of the shutter is engaged with a rotation shaft of the transport member, and a rotational driving force of the transport member is conveyed to the shutter via the bottom thereof which is engaged with the rotation shaft, so that the shutter rotates in coordination with the transport member.

4. The developing device of claim 1, further comprising:

a bypass which connects a first part of the ejection passage with a second part of the transport passage, the second part being downstream of a position where the transport passage diverges into the ejection passage in a developer transport direction, the bypass guiding the developer transported in the ejection passage from the first part of the ejection passage to the second part of the transport passage.

5. The developing device of claim 4, wherein:

the transport passage includes;

a first straight passage; and

a curved passage into which the first straight passage diverges at a downstream end in a developer transport direction, the curved passage being curved relative to the first straight passage,

the ejection passage includes a second straight passage into which the first straight passage of the transport passage diverges and which extends in a same direction as the developer transport direction of the first straight passage, and

the first part of the ejection passage, to which the bypass is connected, is connected with the second straight passage, and is higher in position than the rotation shaft of the transport member.

6. An image forming apparatus comprising:

the developing device according to claim 1.

7. A developing device comprising:

a housing that houses a two-component developer containing a carrier and a toner, wherein the developer is replenished in the housing while the developer is gradually ejected to outside from an outlet of the housing;

a transport passage provided in the housing and in which the developer is transported;

a transport member provided in the housing and configured to rotate to transport the developer;

an ejection passage which diverges from the transport passage such that a part of the developer transported in the transport passage is conveyed in the ejection passage to the outlet; and

a restriction unit configured to restrict an amount of developer ejected from the outlet so that a first amount of developer is ejected per rotation of the transport member from the outlet when the transport member rotates at a first speed, and a second amount of developer is ejected per rotation of the transport member from the outlet when the transport member rotates at a second speed that is higher than the first speed, wherein the second amount of developer ejected per rotation of the transport member when the transport member rotates at the second speed is smaller than the first amount of developer ejected per rotation of the transport member when the transport member rotates at the first speed,

wherein;

the restriction unit includes;

a shutter configured to move and cover the outlet; and

a moving mechanism configured to move the shutter so that an opening area of the outlet is a first size when a rotation speed of the transport member is the first speed, and an opening area of the outlet is a second size when the rotation speed of the transport member is the second speed, the second size being smaller than the first size,

the ejection passage comprises a first cylindrical member, and the outlet is provided in a circumferential surface of the first cylindrical member,

the shutter comprises a second cylindrical member which has a hole provided in a circumferential surface thereof and which has one axial end which is open and another axial end which has a bottom, and

the shutter is fixed on the first cylindrical member at a side of the open end thereof so as to be rotatable in a circumferential direction relative to the first cylindrical member.

8. The developing device of claim 7, wherein:

the shutter is supported to be rotatable around a rotation shaft of the transport member,

the moving mechanism includes;

a connection member which connects the shutter with the rotation shaft of the transport member, the connection member being rotatable around the rotation shaft of the transport member, and conveying a driving force in a rotation direction that is generated by a frictional force that is generated by a contact between the connection member and the rotation shaft; and

an urging member configured to apply an urging force to the shutter in a reverse direction of the rotation direction of the transport member, and

the shutter is rotated by a rotational driving force that is conveyed via the connection member when the transport member rotates, against the urging force applied by the urging member, by an angle corresponding to the rotation speed in the rotation direction.

9. The developing device of claim 8, wherein:

the transport passage includes;

a first straight passage; and

a curved passage into which the first straight passage diverges at a downstream end in a developer transport direction, the curved passage being curved relative to the first straight passage,

the ejection passage includes a second straight passage a into which the first straight passage of the transport passage diverges, the second straight passage comprising the first cylindrical member, and extending in a same direction as the developer transport direction of the first straight passage,

the shutter is disposed at a position where the hole is aligned with the outlet in an axis direction of the first cylindrical member,

the shutter is rotatable to a position where the hole overlaps with the outlet in a radial direction of the first cylindrical member such that the opening area of the outlet is the first size when the rotation speed of the transport member is the first speed, and to a position where the hole overlaps with the outlet in the radial direction of the first cylindrical member such that the opening area of the outlet is the second size when the rotation speed of the transport member is the second speed,

the transport member is inserted in the first straight passage and the second straight passage,

the rotation shaft of the transport member is fitted in an engaging hole provided in the bottom of the shutter, and

the connection member comprises the bottom of the shutter.

10. An image forming apparatus comprising:

a developing device;

a driver configured to drive a transport member included in the developing device; and

a controller configured to control the driver to stop the transport member from rotating, to be in a state in which an outlet of an ejection passage in the developing device is closed by a shutter provided in the developing device,

wherein the developing device comprises;

a housing that houses a two-component developer containing a carrier and a toner, wherein the developer is replenished in the housing while the developer is gradually ejected to outside from the outlet;

a transport passage provided in the housing so that the developer is transported therein;

the transport member, wherein the transport member is provided in the housing and configured to rotate to transport the developer;

the ejection passage, wherein the ejection passage diverges from the transport passage so that a part of the developer transported in the transport passage is conveyed through the ejection passage to the outlet; and

a restriction unit configured to restrict an amount of developer ejected from the ejection passage so that a first amount of developer is ejected per rotation of the transport member from the outlet when the transport member rotates at a first speed, and a second amount of developer is ejected per rotation of the transport member from the outlet when the transport member rotates at a second speed that is higher than the first speed, wherein the second amount of developer ejected per rotation of the transport member when the transport member rotates at the second speed is smaller than the first amount of developer ejected per rotation of the transport member when the transport member rotates at the first speed,

wherein the restriction unit includes;

a shutter configured to move and close the outlet by covering the outlet; and

a moving mechanism configured to move the shutter so that the outlet is opened for a first time period per rotation of the transport member when the transport member rotates at the first speed, and the outlet is opened for a second time period per rotation of the transport member when the transport member rotates at the second speed, the second time period being shorter than the first time period, and

wherein;

the ejection passage comprises a first cylindrical member,

the outlet is provided in a circumferential surface of the first cylindrical member,

the shutter comprises a second cylindrical member having a hole provided in a circumferential surface thereof, and the shutter is fixed on the first cylindrical member to be rotatable in a circumferential direction relative to the first cylindrical member, and is disposed at a position where the hole is aligned with the outlet in an axis direction of the first cylindrical member,

the shutter is rotatable to a position where the hole overlaps with the outlet in a radial direction of the first cylindrical member, and to a position where the hole does not overlap with the outlet such that the shutter closes the outlet, and

the moving mechanism causes the shutter to rotate in a same direction as a rotation of the transport member in coordination with the transport member.