Failure sign detection apparatus

• US 8,831,922 B2
• Filed: 04/27/2011
• Issued: 09/09/2014
• Est. Priority Date: 04/27/2010
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Sakakibara, Tadaaki, Nakagaki, Yoshio, Fukuta, Kenji, Watanabe, Hirokazu
• Primary Examiner(s): Shah, Kamini S
• Assistant Examiner(s): Healey, Michael P
• Application Number:
  US13/095,090
• Publication Number:
  US 20110264323A1
• Time in Patent Office: 1,231 Days
• Field of Search: 701/1, 701/29.9, 701/29.1, 701/29.4, 701/29.7, 701/30.4, 701/30.5, 701/30.9, 701/31.1, 701/31.2, 701/31.7, 701/31.9, 701/32.1, 701/33.4, 701/33.6, 701/33.7, 701/33.8, 701/33.9, 701/34.1
• US Class Current: 703/8
• CPC Class Codes: B60R 16/0232 for measuring vehicle parameters and indicating critical, abnormal or dangerous conditions
• CPC Class Codes: G05B 23/0235 based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
• CPC Class Codes: G05B 23/0262 Confirmation of fault detection, e.g. extra checks to confirm that a failure has indeed occurred
• CPC Class Codes: G07C 5/0816 Indicating performance data, e.g. occurrence of a malfunction
• CPC Class Codes: G07C 5/085 using electronic data carriers

Abstract

The failure sign detection apparatus includes an abnormality detector to make a comparison between a failure detection parameter of a vehicle device mounted on a vehicle and a predetermined abnormality detection threshold, and make a determination whether there is an abnormality in the vehicle device based on a result of the comparison, a failure sign evaluation index calculator to calculate a failure sign evaluation index for evaluating a sign of failure of the vehicle device based on an abnormality duration period over which the detected abnormality continues and a parameter threshold difference indicative of a difference between the abnormality detection threshold and the failure detection parameter, and a failure sign detector to detect a sign of failure of the vehicle device based on the failure sign evaluation index calculated by the failure sign evaluation index.

Claims

1. A failure sign detection apparatus comprising:

an abnormality detection means to make a comparison between a failure detection parameter of a vehicle device mounted on a vehicle and a predetermined abnormality detection threshold, and make a determination whether there is an abnormality in the vehicle device based on a result of the comparison, wherein the predetermined abnormality detection threshold is set depending on a load of the vehicle by lowering a normal upper limit and raising a normal lower limit;

a failure sign evaluation index calculation means to calculate, when the abnormality detection means determines that there is the abnormality in the vehicle device, an abnormality duration period over which the detected abnormality continues, and a parameter threshold difference indicative of a difference between the abnormality detection threshold and the failure detection parameter, and determine a product of the abnormality duration period and the parameter threshold difference as a failure sign evaluation index for evaluating a sign of failure of the vehicle device;

a storage means to store the failure sign evaluation index calculated by the failure sign evaluation index calculation means; and

a failure sign detection means to detect the sign of failure of the vehicle device based on the failure sign evaluation index calculated by the failure sign evaluation index calculation means and stored in the storage means.

2. The failure sign detection apparatus according to claim 1, wherein the failure sign detection means is configured to calculate an average of a plurality of values of the failure sign evaluation index successively calculated by the failure sign evaluation index calculation means, and determine that there is the sign of failure if the calculated average is larger than a predetermined first failure sign detection threshold.

3. The failure sign detection apparatus according to claim 1, wherein the failure sign detection means is configured to determine that there is the sign of failure upon determining that there is a tendency that the failure sign evaluation index calculated by the failure sign evaluation index calculation means increases with time.

4. The failure sign detection apparatus according to claim 3, further comprising a first failure-determined time estimation means to estimate a time when the vehicle device fails as a failure-determined time based on an increase rate of the failure sign evaluation index.

5. The failure sign detection apparatus according to claim 1, wherein the failure sign detection means is configured to decrease a device soundness factor indicative of a degree of soundness of the vehicle device in accordance with a value of the failure sign evaluation index calculated by the failure sign evaluation index calculation means, and determine that there is the sign of failure in the vehicle device if the device soundness factor is lower than a predetermined failure sign detection threshold.

6. The failure sign detection apparatus according to claim 5, further comprising a failure-determined time estimation means to estimate a time when the vehicle device fails as a failure-determined time based on a decrease rate of the device soundness factor.

7. The failure sign detection apparatus according to claim 6, wherein the vehicle device is a mechanical power output device to mechanically drive a control object mounted on the vehicle, the failure detection parameter is a value indicative of a driven amount of the control object driven by the mechanical power output device, and the abnormality detection threshold is a value indicative of a commanded driving amount of the control object commanded to the mechanical power output device.

8. The failure sign detection apparatus according to claim 1, wherein

the failure sign evaluation index calculation means is configured to calculate, for each of regular detection periods, a sum of values of the failure sign evaluation index calculated during each of the detection periods, and

the failure sign detection means is configured to detect the sign of failure of the vehicle device based on the calculated sum.

9. The failure sign detection apparatus according to claim 1, wherein the failure sign evaluation index calculation means is configured to calculate, as the failure sign evaluation index, an average of values of the parameter threshold difference calculated during the abnormality duration period excluding at least one of a maximum and a minimum of the values of the parameter threshold difference.

10. The failure sign detection apparatus according to claim 1, wherein the failure sign detection means is configured to detect the sign of failure of the vehicle device based on a sum of values of the failure sign evaluation indexes calculated for a plurality of devices mounted on the vehicle including the vehicle device.

11. The failure sign detection apparatus according to claim 1, wherein the failure sign detection means is configured to detect the sign of failure for each of a plurality of devices mounted on the vehicle including the vehicle device based on a value proportion of the failure sign evaluation index of each of the devices with respect to a sum of values of the failure sign evaluation indexes of all of the devices.

12. The failure sign detection apparatus according to claim 1, wherein the abnormality detection means is configured to change the abnormality detection threshold when a predetermined detection condition is satisfied.

13. The failure sign detection apparatus according to claim 1, further comprising a radio transmission means to radio-transmit at least one of values of the failure sign evaluation index calculated by the failure sign evaluation index calculation means and a detection result by the failure sign detection means to outside the vehicle.

14. The failure sign detection apparatus according to claim 1, further comprising a failure sign notification means to notify information identifying the vehicle device when the failure sign detection means detects the sign of failure of the vehicle device.

15. The failure sign detection apparatus according to claim 1, wherein

the vehicle device is a sensor,

the failure sign detection apparatus further comprises a plurality of tables respectively showing a relationship between an output of the sensor and a value measured by the sensor for different degrees of deterioration of the sensor, and a table selection means to select one of the tables in accordance with a value of the failure sign evaluation index when the failure sign detection means detects the sign of failure of the sensor.

16. A failure sign detection apparatus comprising:

a computer system, including a computer processor, the computer system being configured to;

make a comparison between a failure detection parameter of a vehicle device mounted on a vehicle and a predetermined abnormality detection threshold, wherein the predetermined abnormality detection threshold is set depending on a load of the vehicle by lowering a normal upper limit and raising a normal lower limit;

make a determination whether there is an abnormality in the vehicle device based on a result of the comparison;

calculate, when the abnormality in the vehicle device has been determined, an abnormality duration period over which the detected abnormality continues, and a parameter threshold difference indicative of a difference between the abnormality detection threshold and the failure detection parameter;

determine a product of the abnormality duration period and the parameter threshold difference as a failure sign evaluation index for evaluating a sign of failure of the vehicle device;

store the failure sign evaluation index in a storage memory; and

detect the sign of failure of the vehicle device based on the stored failure sign evaluation index.

17. The failure sign detection apparatus according to claim 16, wherein the computer system is further configured to calculate an average of a plurality of values of the failure sign evaluation index that are successively calculated, and determine that there is the sign of failure if the calculated average is larger than a predetermined failure sign detection threshold.

18. The failure sign detection apparatus according to claim 16, wherein the computer system is further configured to determine that there is the sign of failure upon determining that there is a tendency that the determined failure sign evaluation index increases with time.

19. The failure sign detection apparatus according to claim 16, wherein the computer system is further configured to decrease a device soundness factor indicative of a degree of soundness of the vehicle device in accordance with a value of the determined failure sign, and determine that there is the sign of failure in the vehicle device if the device soundness factor is lower than a predetermined failure sign detection threshold.

20. The failure sign detection apparatus according to claim 16, wherein the computer system is further configured to calculate, for each of regular detection periods, a sum of values of the failure sign evaluation index calculated during each of the detection periods, and detect the sign of failure of the vehicle device based on the calculated sum.