Negative active material containing an intermetallic compound of silicon and a first metal and a metal matrix containing copper and aluminum for rechargeable lithium battery and rechargeable lithium battery containing the negative active material

• US 8,835,053 B2
• Filed: 03/18/2008
• Issued: 09/16/2014
• Est. Priority Date: 03/21/2007
• Status: Expired due to Fees

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Sung, Min-Seok, Jeong, Goo-Jin, Kang, Yong-Mook, Lee, Sang-Min, Choi, Wan-Uk, Kim, Sung-Soo
• Primary Examiner(s): Cullen, Sean P
• Application Number:
  US12/050,864
• Publication Number:
  US 20080233480A1
• Time in Patent Office: 2,373 Days
• Field of Search: 429/220, 429/218.1, 429/221, 429/223, 429/224, 429/231.5, 429/231.6
• US Class Current: 429/220
• CPC Class Codes: H01M 4/38 of elements or alloys
• CPC Class Codes: H01M 4/405 Alloys based on lithium
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Negative active materials and rechargeable lithium batteries including the negative active materials are provided. The negative active material includes an intermetallic compound of Si and a metal, and a metal matrix including Cu and Al. The negative active material may provide a rechargeable lithium battery having high capacity and excellent cycle-life and cell efficiency.

Claims

1. A negative active material for a rechargeable lithium battery, comprising an alloy comprising:

an intermetallic compound of Si and a first metal M; and

a metal matrix comprising Cu and Al,

wherein the negative active material is represented by Formula 1;

x(aSi-bM)-y(cCu-dAl) 

 

Formula 1

wherein x+y is 100 wt %, x ranges from about 30 to about 70 wt %, y ranges from about 30 to about 70 wt %, a+b is 100 wt %, a ranges from about 85 to about 90 wt %, b ranges from about 10 to about 15 wt %, c+d is 100 wt %, c ranges from about 70 to about 85 wt %, d ranges from about 15 to about 30 wt %, and the first metal M comprises a metal capable of changing a eutectic point of an alloy including Si, Cu, and Al.

2. The negative active material of claim 1, wherein Cu is present in the metal matrix in an amount ranging from about 72 to about 82 wt %, and Al is present in the metal matrix in an amount ranging from about 18 to about 28 wt %.

3. The negative active material of claim 1, wherein the alloy comprising the intermetallic compound and the metal matrix has a lamellar structure.

4. The negative active material of claim 3, wherein the intermetallic compound is needle- or plate-structured having a thickness ranging from about 10 to about 300 nm.

5. The negative active material of claim 3, wherein the intermetallic compound is needle- or plate-structured having a length ranging from about 30 nm to about 2 μ

m.

6. The negative active material of claim 3, wherein the metal matrix is needle- or plate-structured having a thickness ranging from about 10 to about 300 nm.

7. The negative active material of claim 3, wherein the metal matrix is needle- or plate-structured having a length ranging from about 30 nm to about 2 μ

m.

8. The negative active material of claim 3, wherein the negative active material has the lamellar structure and is prepared at a quenching speed ranging from about 2000 to about 5000 rpm.

9. The negative active material of claim 1, wherein the first metal M is selected from the group consisting of Ca, Cr, Co, Fe, Mn, Ni, Ti, Zr, and combinations thereof.

10. The negative active material of claim 9, wherein the first metal M is Ca.

11. A rechargeable lithium battery comprising:

a negative electrode comprising a negative active material comprising an alloy comprising an intermetallic compound of Si and a first metal M, and a metal matrix comprising Cu and Al;

a positive electrode comprising a positive active material capable of reversibly intercalating/deintercalating lithium ions; and

an electrolyte,

wherein the negative active material is represented by Formula 1;

x(aSi-bM)-y(cCu-dAl) 

 

Formula 1

wherein x+y is 100 wt %, x ranges from about 30 to about 70 wt %, y ranges from about 30 to about 70 wt %, a+b is 100 wt %, a ranges from about 85 to about 90 wt %, b ranges from about 10 to about 15 wt %, c+d is 100 wt %, c ranges from about 70 to about 85 wt %, d ranges from about 15 to about 30 wt %, and the first metal M comprises a metal capable of changing a eutectic point of an alloy including Si, Cu, and Al.

12. The rechargeable lithium battery of claim 11, wherein Cu is present in the metal matrix in an amount ranging from about 72 to about 82 wt %, and Al is present in the metal matrix in an amount ranging from about 18 to about 28 wt %.

13. The rechargeable lithium battery of claim 11, wherein the alloy comprising the intermetallic compound and the metal matrix has a lamellar structure.

14. The rechargeable lithium battery of claim 13, wherein the intermetallic compound is needle- or plate-structured having a thickness ranging from about 10 to about 300 nm.

15. The rechargeable lithium battery of claim 13, wherein the intermetallic compound is needle- or plate-structured having a length ranging from about 30 nm to about 2 μ

m.

16. The rechargeable lithium battery of claim 13, wherein the metal matrix is needle- or plate-structured having a thickness ranging from about 10 to about 300 nm.

17. The rechargeable lithium battery of claim 13, wherein the metal matrix is needle- or plate-structured having a length ranging from about 30 nm to about 2 μ

m.

18. The rechargeable lithium battery of claim 13, wherein the negative active material has the lamellar structure and is prepared at a quenching speed ranging from about 2000 to about 5000 rpm.

19. The rechargeable lithium battery of claim 11, wherein the first metal M is selected from the group consisting of Ca, Cr, Co, Fe, Mn, Ni, Ti, Zr, and combinations thereof.

20. The rechargeable lithium battery of claim 19, wherein the first metal M is Ca.