Flooring devices, systems, and methods thereof

• US 8,869,481 B2
• Filed: 06/30/2010
• Issued: 10/28/2014
• Est. Priority Date: 02/19/2010
• Status: Active Grant

• Current Assignee: Paata Dzigava
• Original Assignee: Paata Dzigava
• Inventors: Dzigava, Paata
• Primary Examiner(s): KWIECINSKI, RYAN D
• Application Number:
  US12/826,792
• Publication Number:
  US 20110203213A1
• Time in Patent Office: 1,581 Days
• Field of Search: 524/831, 524/891, 525/78, 525/81, 525/881, 525/821, 525/861, 525/862, 525/851, 525/891, 525/902, 523/111, 523/112
• US Class Current: 52/311.2
• CPC Class Codes: B44C 1/28 Uniting ornamental elements on a support, e.g. mosaics B44C3/123 takes precedence
• CPC Class Codes: B44C 5/04 Ornamental plaques, e.g. decorative panels, decorative veneers
• CPC Class Codes: E04F 15/04 only of wood or with a top layer of wood, e.g. with wooden or metal connecting members rollable parquet E04F15/16
• CPC Class Codes: E04F 2201/0107 by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
• CPC Class Codes: E04F 2201/0511 Strips or bars, e.g. nailing strips

Abstract

A flooring system including at least two sets of flooring panels. A first set of flooring panels having a first shape and recessed grooves on the opposite lateral sides. The first set of panels being constructed from a plurality of wood elements adhesively affixed together. A second set of flooring panels having a second shape and an integral tongue protruding from the opposite lateral sides. The second set of panels being constructed at least one wood element. The first set of panels and second set of panels are connected by mating the tongue and groove. The resulting connection between the panels forming a floor with substantially flush upper surface.

Claims

1. A flooring system, comprising:

a set of first flooring panels having a first shape including a top surface, a bottom surface, and at least one side, each of the first flooring panels including at least one groove extending at least partially the length of the at least one side, and each of the first flooring panels being constructed from a plurality of substantially monolithic solid wood elements adhesively affixed together, at least one of the plurality of monolithic solid wood elements having a circular or oval shape, wherein the first shape is selected from the group of circular shape, ovoid shape, and closed-curved shape;

a set of second flooring panels having a second shape different than the first shape, including a top surface, a bottom surface, and at least one side, each of the second flooring panels including at least one tongue extending at least partially the length of the at least one side, and each of the second flooring panels being constructed of at least one substantially monolithic solid wood element, wherein the second shape contains a recess corresponding to at least a portion of the first flooring panels;

the first flooring panels and the second flooring panels being connected such that the tongues of the second flooring panels are inserted into the grooves of the first flooring panels; and

the resulting connection between the flooring panels forming a floor with substantially flush upper surface.

2. The system of claim 1, wherein the groove of the first flooring panels at least partially extend on two or more sides of the first flooring panels and the tongue of the second flooring panels at least partially extend on two or more sides of the second flooring panels.

3. The system of claim 1, wherein the groove of the first flooring panels at least partially extend on all sides of first flooring panels and the tongue of the second flooring panels at least partially extend on all sides of the second flooring panels.

4. The system of claim 1, wherein the first flooring panels comprise a plurality of pieces of material forming a decorative mosaic design on the upper surface of the floor.

5. The system of claim 1, further comprising:

a protective insert shaped to correspond to the contour of the groove of the first flooring panels, the insert being located in the groove of the first flooring panels.

6. The system of claim 5, wherein the insert includes a guide capable of having at least one nail or staple placed through a lower region of the groove of the first flooring panels and into a base structure.

7. The system of claim 6, wherein the guide is oriented at about a 45 degree angle from vertical.

8. The system of claim 5, wherein the insert includes a guide capable of having at least one nail or staple placed through it and into a base structure.

9. The system of claim 1, wherein the tongue of second flooring panels discontinuously extends at least partially the length of at least one side of the second flooring panels such that the length of the side includes at least one tongued region and at least one non-tongued region.

10. The system of claim 9, further comprising

an insert having a non-tongued region shaped to the contour of the non-tongued region of the second flooring panels and a tongued region.

11. The system of claim 10, wherein the non-tongued region of the insert includes a sloped surface and the non-tongued region of the second flooring panels includes a similarly sloped surface.

12. The system of claim 10, wherein the tongued region of the insert is capable of being inserted into the groove of the first flooring panels and is capable of receiving an at least one nail or staple such that the insert is substantially affixed to a base structure.

13. The system of claim 12, wherein the insert is capable of receiving the at least one nail or staple such that the nail or staple passes through the insert, through a region of the groove of the first flooring panel, and into the base structure.

14. The system of claim 13, wherein when the insert is affixed to the base structure the non-tongued region of the second flooring panel is capable of being mated with the non-tongued region of the insert.

15. The system of claim 12, wherein the insert is capable of receiving the at least one nail or staple such that the nail or staple passes through the insert and into the base structure.

16. The system of claim 9, further comprising:

a retention element substantially maintaining the flooring panels flush upper surface;

the first flooring panels including at least one retention element receiving opening, the retention element receiving opening being on at least one side of the first flooring panels and creating an opening extending a predetermined depth into the body the first flooring panel;

the second flooring panels including at least one retention element receiving opening located on at least one of the tongued region and the non-tongued region of the second flooring panel, the retention element receiving opening extending through the body of the second flooring panel;

wherein the retention element is inserted into the receiving opening in the second flooring panel and placed through the second flooring panel and inserted into the receiving opening in the first flooring panel and inserted at least partially into the first flooring panel; and

wherein at least some of the retention element remains in both the first and second flooring panels.

17. The system of claim 16, wherein when the retention element remains in both the first and second flooring panels, a region of the retention element remains substantially flush with the tongue of the second flooring panel.

18. The system of claim 16, wherein the retention element is further comprising:

a first end, a second end, and a substantially monolithic body connecting the first end to the second end; and

the monolithic body has an external surface.

19. The system of claim 18, wherein the external surface of the retention element is at least one of substantially smooth and contains a geometric shape designed to mate with the receiving opening in the first and second flooring panels.

20. The system of claim 18, wherein the ends of the retention element are at least one of substantially triangular, square, polygonal, hexagonal, circular, oval, and rectangular.

21. The system of claim 16, wherein the height of the retention element is substantially similar to the height of the tongue of the second flooring panels and the retention element includes a substantially flat upper and lower surface.

22. The system of claim 1, wherein for each of the first flooring panels, the plurality of substantially monolithic solid wood elements adhesively affixed together have at least two different shapes.

23. The system of claim 22, wherein for each of the first flooring panels, at least one of the plurality of substantially monolithic solid wood elements adhesively affixed together has a circular shape.

24. The system of claim 22, wherein for each of the first flooring panels, at least one of the plurality of substantially monolithic solid wood elements adhesively affixed together has an oval shape.

25. The system of claim 22, wherein for each of the first flooring panels, at least one of the plurality of substantially monolithic solid wood elements adhesively affixed together has a curved shape.