Self-sealing box for trash compactors

• US 8,875,983 B2
• Filed: 07/23/2012
• Issued: 11/04/2014
• Est. Priority Date: 07/27/2011
• Status: Active Grant

• Current Assignee: Dura-Fibre, LLC, MAG Aerospace Industries Incorporated
• Original Assignee: Dura-Fibre, LLC, MAG Aerospace Industries Incorporated
• Inventors: Adams, Brian, Gscheidmeier, Jason, Gehl, Scott, Lenhard, Gil
• Primary Examiner(s): ELKINS, GARY E
• Application Number:
  US13/555,216
• Publication Number:
  US 20130026215A1
• Time in Patent Office: 834 Days
• Field of Search: 229/117.05, 229/117.06, 229/193, 229/907, 229/5.84, 229/931
• US Class Current: 229/117.05
• CPC Class Codes: B65D 5/18 by folding a single blank to U-shape to form the base of the container and opposite sides of the body portion, the remaining sides being formed primarily by extensions of one or more of these opposite sides, e.g. flaps hinged thereto B65D5/36 takes precedence
• CPC Class Codes: B65D 5/3685 by folding the blank to U-shape to form the base and opposite sides, the remaining sides being formed by extensions of these opposite sides
• CPC Class Codes: B65D 5/4266 Folding lines, score lines, crease lines
• CPC Class Codes: B65D 5/548 for opening containers formed by erecting a blank to U-shape
• CPC Class Codes: B65D 5/563 Laminated linings; Coatings
• CPC Class Codes: B65D 5/685 having an inwardly or upwardly extending tab on the lid side wall cooperating with a tab on, or an opening in, the container side wall
• CPC Class Codes: Y10S 229/907 Trash box

Abstract

Embodiments of the present invention provide boxes that are particularly useful in connection with trash collection and trash compaction. The boxes are designed as having a single-piece board construction with a strength that can contain mixed types of trash, including solids and liquids, and to effectively contain the trash during the pressure of a compaction process without tearing, splitting and/or leaking. They are also designed to use a waterproof coating for adhering seams, reducing the extra step and expense of using a glue or an adhesive to secure the box seams. The trash compaction boxes provided herein are particularly useful on aircraft and other passenger transport vehicles, where weight and performance are of primary concern.

Claims

1. A box for use in a trash compactor, comprising:

(a) a single-piece construction comprising a bottom panel between first and second side panels,

(b) first and second front flaps configured to overlap one another to form a front panel in use, the first and second front flaps extending from first edges of the first and second side panels respectively;

(c) first and second back flaps configured to overlap one another to form a back panel in use, the first and second back flaps extending from second edges of the first and second side panels respectively;

(d) first and second U-shaped cut-away portions extending from front and rear edges of the bottom panel to provide a lip panel; and

(e) first and second top portions configured to fold down alongside the first and second side panels in use and to fold over one another in order to close the box for storage after use.

2. The box of claim 1, wherein the single-piece board construction blank is multi-ply laminated paperboard having a water-resistant, water-proof, or water-repellant coating applied to at least a portion of a surface forming an inner portion of the box.

3. The box of claim 2, wherein the coating is a polyethylene coating.

4. The box of claim 1, wherein in the first and second front flaps and the first and second back flaps are adhered to one another via a polyethylene coating.

5. The box of claim 1, further comprising first foldable cut-away portion positioned alongside the bottom panel and between the first and second front flaps, and a second foldable cut-away portion positioned alongside the bottom panel and between the first and second back flaps.

6. The box of claim 5, wherein the first and second foldable cut-away portions create a lower crease and a lip panel at the base of the front and back panels in use.

7. The box of claim 1, wherein the first and second top portions comprise closure elements.

8. The box of claim 7, wherein the closure elements comprise a tab on one of the first or second top portions and a slot on the other of the first or second top portions, such that the tab is received by the slot to close the box.

9. The box of claim 1, further comprising lines of weakness extending along a middle portion of the board construction between the bottom panel, the first and second side panels, and the top portions for ease of collapsibility.

10. The box of claim 1, wherein the single-piece blank comprises scores between the bottom panel, the first and second side panels, and the first and second front and back flaps to ease folding.

11. The box of claim 1, wherein the single-piece blank comprises perforations between the first side panel and the first top portion and between the second side panel and the second top portion to ease folding.

12. The box of claim 1, wherein the side panels comprise radiating lines of weakness to ease folding.

13. The box of claim 1, wherein the box comprises an integrated handle for carrying once the box is heavy with compacted trash.

14. The box of claim 1, positioned within a trash compactor on-board an aircraft.

15. A method for manufacturing a box for use in a trash compactor, comprising:

(a) providing a single-piece board construction manufactured as a multi-ply laminated material having a polyethylene coating applied to at least one side thereof;

(b) die cutting the single-piece board construction into a blank having a bottom panel separated from two side panels, two cut-away portions, two front panel flaps, and two back panel flaps via scores;

(c) forming radiating lines of weakness in the side panels;

(d) folding the blank into a box shape such that two front panel flaps overlap one another and the two back panel flaps overlap one another, and such that the cut-away portions reveal a lip panel that can be folded up over the overlap of the front and back panels;

(e) applying heat to at least a portion of the front and back panel flaps in order to cause the polyethylene coating to create a seal between the two front panel flaps and to create a seal between the two back panel flaps.

16. The method of claim 15, wherein the die cutting step further comprises forming an additional score line down a middle portion of the blank to ease collapsing of the box.

17. The method of claim 16, further comprising collapsing the box for storage in a master shipping carton.