Fluid-assisted electrosurgical devices, methods and systems

• US 8,882,756 B2
• Filed: 12/24/2008
• Issued: 11/11/2014
• Est. Priority Date: 12/28/2007
• Status: Active Grant

• Current Assignee: Medtronic Advanced Energy LLC (Medtronic Plc)
• Original Assignee: Medtronic Advanced Energy LLC (Medtronic Plc)
• Inventors: Greeley, Roger D., Miller, Steven G., Podany, Vaclav O., Conley, Brian M., Greenlaw, Chad M.
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): MEDWAY, SCOTT J
• Application Number:
  US12/343,744
• Publication Number:
  US 20090222001A1
• Time in Patent Office: 2,148 Days
• Field of Search: 606/31, 606/41, 606/32, 604/22, 604/507
• US Class Current: 606/32
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 2018/00136 with polymer
• CPC Class Codes: A61B 2018/126 bipolar
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2090/306 using optical fibres
• CPC Class Codes: A61B 2090/309 using white LEDs
• CPC Class Codes: A61B 2218/002 Irrigation

Abstract

The invention provides a bipolar electrosurgical device to treat tissue in a presence of radio frequency energy and a fluid provided from the device. In one embodiment, the device comprises a first electrode and a second electrode at the end of a malleable shaft assembly to be hand shapeable by a user of the device, and at least one fluid outlet. The malleable shaft assembly comprises a first shaft and a second shaft, a length of the first shaft and a length of the second shaft in an outer member comprising a polymer, and at least a portion of the first shaft and at least a portion of the second shaft being malleable.

Claims

1. A fluid-assisted bipolar electrosurgical device to treat tissue in a presence of radio frequency energy and a fluid provided from the device, the device comprising:

a malleable shaft assembly comprising a first shaft and a second shaft, a length of the first shaft and a length of the second shaft encapsulated in an outer member comprising a polymer, and at least a portion of the first shaft and at least a portion of the second shaft being malleable to be manually shapeable by a user of the device;

a first electrode and a second electrode projecting from an end of the malleable shaft assembly;

at least one fluid outlet to deliver the fluid to the tissue,

the first electrode is retained at a distal end of the first shaft;

the second electrode is retained at a distal end of the second shaft;

the first electrode is laterally spaced from the second electrode a predetermined distance;

the outer member being configured to retain the first electrode and the second electrode stationary relative to each other at a predetermined orientation and lateral separation distance even if the shaft assembly is bent,

wherein the first electrode and the second electrode are configured to slide across the tissue surface in the presence of the radio frequency energy and the fluid.

2. The device of claim 1 wherein:

the outer member comprises a single member surrounding both the first shaft and the second shaft.

3. The device of claim 1 wherein:

the malleable portion of the first shaft is the length of the first shaft disposed in the outer member, and

the malleable portion of the second shaft is the length of the second shaft disposed in the outer member.

4. The device of claim 1 wherein:

the polymer comprises a thermoplastic polymer.

5. The device of claim 1 wherein:

the polymer comprises an elastomer.

6. The device of claim 1 wherein:

at least one of the first shaft and the second shaft comprises metal.

7. The device of claim 1 wherein:

at least a portion of the first shaft is parallel with at least a portion of the second shaft.

8. The device of claim 1 wherein:

the first electrode and the second electrode are of substantially a same size.

9. The device of claim 1 wherein:

the first electrode comprises a domed shape; and

the second electrode comprises a domed shape.

10. The device of claim 1 wherein:

the first electrode comprises a spherical distal end; and

the second electrode comprises a spherical distal end.

11. The device of claim 1 wherein:

the at least one fluid outlet further comprises at least one fluid outlet to provide fluid to the first electrode and at least one fluid outlet to provide fluid to the second electrode.

12. The device of claim 11 wherein:

the at least one fluid outlet to provide fluid to the first electrode is defined entirely by the first electrode; and

the at least one fluid outlet to provide fluid to the second electrode is defined entirely by the second electrode.

13. The device of claim 11 wherein:

the first electrode is disposed adjacent to the second electrode;

the first electrode defines a single fluid outlet disposed on a side of the first electrode opposite the second electrode; and

the second electrode defines a single fluid outlet disposed on a side of the second electrode opposite the first electrode.

14. The device of claim 11 wherein:

the first electrode defines a first longitudinally-oriented bore and a first transversely-oriented bore intersecting the first longitudinally-oriented bore;

the second electrode defines a second longitudinally-oriented bore and a second transversely-oriented bore intersecting the second longitudinally-oriented bore;

the at least one fluid outlet to provide fluid to the first electrode is at least partially defined by the first transversely-oriented bore; and

the at least one fluid outlet to provide fluid to the second electrode is at least partially defined by the second transversely-oriented bore.

15. The device of claim 11 wherein:

the first electrode is laterally spaced from the second electrode;

the at least one fluid outlet to provide fluid to the first electrode further releases the fluid through a bore only at a lateral side of the first electrode; and

the at least one fluid outlet to provide fluid to the second electrode further releases the fluid through a bore only at a lateral side of the second electrode.

16. The device of claim 11 further comprising:

a first fluid delivery passage in fluid communication with the at least one fluid outlet to provide fluid to the first electrode; and

a second fluid delivery passage in fluid communication with the at least one fluid outlet to provide fluid to the second electrode.

26. The device of claim 1, further comprising:

a light source disposed at a distal portion of the malleable shaft assembly;

a tube extending longitudinally within the malleable shaft assembly; and

wires coupled to the light source, extending within the tube, wherein the outer member surrounds the tube.

27. The device of claim 1, wherein:

the first shaft and the second shaft have variable stiffness along their lengths, and the malleable portions of the first and second shafts include only distal portions of the first and second shafts.

28. The device of claim 16, wherein:

the first fluid delivery passage is formed of a first fluid delivery shaft, wherein at least a portion of the first fluid shaft is located within a proximal end of a first electrode; and

the second fluid delivery passage is formed of a second fluid delivery shaft, wherein at least a portion of the second fluid shaft is located within a proximal end of the second electrode.

17. A fluid-assisted bipolar electrosurgical device to treat tissue in a presence of radio frequency energy and a fluid provided from the device, the device comprising:

a malleable shaft assembly comprising a first shaft and a second shaft, a length of the first shaft and a length of the second shaft encapsulated in an outer member comprising a polymer, and at least a portion of the first shaft and at least a portion of the second shaft being malleable to be manually shapeable by a user of the device;

a first electrode and a second electrode projecting from an end of the malleable shaft assembly;

at least one fluid outlet to deliver the fluid to the tissue,

the first electrode is retained at a distal end of the first shaft;

the second electrode is retained at a distal end of the second shaft,

the first electrode is laterally spaced from the second electrode a predetermined distance;

the outer member being configured to retain the first electrode and the second electrode stationary relative to each other at a predetermined orientation and lateral separation distance even if the shaft assembly is bent,

wherein the first electrode and the second electrode are configured to slide across the tissue surface in the presence of the radio frequency energy and the fluid; and

a lighting assembly.

18. The device of claim 17 wherein:

the lighting assembly comprises an illuminator, and

the illuminator is configured to direct illumination towards the first electrode and the second electrode.

19. The device of claim 18 wherein:

the illuminator is disposed between a distal portion of the first shaft and a distal portion of the second shaft.

20. The device of claim 18 wherein:

the illuminator is disposed adjacent the first electrode and the second electrode.

21. The device of claim 18 wherein:

the illuminator is located in a housing at the end of the malleable shaft assembly, and

the housing is at least one of translucent and transparent.

22. The device of claim 18 wherein:

the illuminator comprises a light source.

23. The device of claim 22 wherein:

the light source comprises a light emitting diode.

24. The device of claim 18 wherein:

the illuminator comprises an elongated transparent light guide.

25. A fluid-assisted bipolar electrosurgical device to treat tissue in a presence of radio frequency energy and a fluid provided from the device, the device comprising:

a malleable shaft assembly comprising a first shaft and a second shaft, a length of the first shaft and a length of the second shaft encapsulated in an outer member comprising a polymer, and at least a portion of the first shaft and at least a portion of the second shaft being malleable to be manually shapeable by a user of the device;

a first electrode and a second electrode projecting from an end of the malleable shaft assembly;

at least one fluid outlet to deliver the fluid to the tissue,

a first electrode is retained at a distal end of the first shaft;

a second electrode is retained at a distal end of the second shaft,

a first electrode is laterally spaced from the second electrode a predetermined distance;

the outer member being configured to retain the first electrode and the second electrode stationary relative to each other at a predetermined orientation and lateral separation distance even if the shaft assembly is bent,

wherein the first electrode and the second electrode are configured to slide across the tissue surface in the presence of the radio frequency energy and the fluid;

a lighting assembly; and

the lighting assembly comprises a light source and a power source in a handle of the device.