Molten metal containment structure having flow through ventilation

• US 8,883,070 B2
• Filed: 12/08/2010
• Issued: 11/11/2014
• Est. Priority Date: 12/10/2009
• Status: Active Grant

• Current Assignee: Novelis Incorporated (Hindalco Industries Limited)
• Original Assignee: Novelis Incorporated (Hindalco Industries Limited)
• Inventors: Reeves, Eric W., Hymas, Jason D., Tingey, John Steven
• Primary Examiner(s): Kastler, Scott
• Assistant Examiner(s): Aboagye, Michael
• Application Number:
  US12/928,354
• Publication Number:
  US 20110140318A1
• Time in Patent Office: 1,434 Days
• Field of Search: 266/46, 266/191, 266/196, 266/215, 266/265, 266/280, 266/275, 266/285, 266/286, 164/455, 164/155.1, 164/335, 164/437, 222/591, 432/264, 432/262, 432/261, 432/263
• US Class Current: 266/215
• CPC Class Codes: B22D 11/103 Distributing the molten metal, e.g. using runners, floats, distributors
• CPC Class Codes: B22D 35/04 into moulds, e.g. base plates, runners
• CPC Class Codes: C21B 7/14 Discharging devices, e.g. for slag
• CPC Class Codes: C21C 5/5294 General arrangement or layout of the electric melt shop
• CPC Class Codes: F27D 3/14 Charging or discharging liquid or molten material
• CPC Class Codes: Y02P 10/20 Recycling

Abstract

Exemplary embodiments of the invention provide a molten metal containment structure including a refractory molten metal containment vessel having an external surface, and a metal casing for the vessel having an internal surface at least partially surrounding the external surface of the vessel at a distance therefrom forming a spacing between the vessel and the casing. The spacing includes an unobstructed upwardly extending gap that is vented to the exterior of the structure by upper and lower openings in the casing. A layer of insulating material is preferably positioned in the spacing between the internal surface of the casing and the external surface of the vessel, with the layer of insulating material being narrower than the spacing at least at upwardly extending sides of the casing, thereby forming the unobstructed gap. The vessel may be a metal conveying trough, a housing for a metal filter, a container for a metal degasser unit, a crucible, or the like.

Claims

1. A molten metal containment structure comprising:

a refractory molten metal containment vessel having an external surface; and

a metal casing for the vessel, the casing having a bottom wall, side walls, a top, and an internal surface at least partially surrounding the external surface of the vessel at a distance therefrom forming a spacing between the vessel and the casing;

wherein the spacing includes an unobstructed upwardly extending gap and wherein said causing has upper openings formed in or adjacent to the top of casing and openings formed in or adjacent to the bottom wall of the casing, wherein said gap communicates with the upper and lower openings for venting said gap to the external atmosphere such that, when the vessel external surface is heated by molten metal contained within the vessel, external air entering said gap through the lower openings passes upwardly through the upper owing to convention caused by heating of the air and passes out of said gap through the upper openings thereby to provide passive cooling that removes heat from the interior of the structure adjacent to the internal surface of the casing; and

wherein the metal casing comprises separate metal plates forming the side walls and the bottom wall of the causing, wherein the plates are positioned to create channels between the bottom wall and each of the walls and wherein the channels form the lower openings.

2. The structure of claim 1, wherein a layer of insulating material is positioned in the spacing between the internal surface of the casing and the external surface of the vessel, said layer of insulating material being narrower than the spacing at least at upwardly extending sides of the casing, thereby forming said unobstructed gap in the spacing.

3. The structure of claim 2, wherein the unobstructed gap is formed between said layer of insulating material and the internal surface of the metal casing.

4. The structure of claim 2, wherein the unobstructed gap is formed between said layer of insulating material and the external surface of the refractory vessel.

5. The structure of claim 2, wherein said unobstructed gap is formed on one side of the layer of insulation material, and a second unobstructed gap is formed on another side of the layer of insulation material.

6. The structure of claim 5, wherein the second unobstructed gap communicates with the lower and upper openings in the casing positioned to permit external air to enter and flow upwardly through the second unobstructed gap.

7. The structure of claim 1, wherein the casing has a bottom wall, side walls and a top, and wherein said upper and lower openings in the casing are formed in or adjacent to the top and the bottom wall of the casing.

8. The structure of claim 7, wherein said top of the casing has slots therein, said slots forming said upper openings.

9. The structure of claim 1, wherein the vessel is made of a ceramic material.

10. The structure of claim 1, wherein said refractory vessel is an elongated molten metal conveying trough having an elongated channel extending from one longitudinal end of the trough to an opposite longitudinal end.

11. The structure of claim 1, wherein the vessel has a channel for conveying molten metal, said channel containing a metal filter.

12. The structure of claim 1, wherein the vessel has an interior volume for containing molten metal, and at least one metal degassing impeller extending into the interior volume.

13. The structure of claim 1, wherein the vessel is a crucible having an interior volume adapted for containing molten metal.

14. A molten metal containment structure comprising:

a refractory molten metal containment vessel having an external surface; and

a metal casing for the vessel having an internal surface at least partially surrounding the external surface of the vessel at a distance therefrom forming a spacing between the vessel and the casing;

wherein the spacing includes an unobstructed upwardly extending gap that is vented to the exterior of the structure by upper and lower openings in the casing,

wherein a layer of insulating material is positioned in the spacing between the internal surface of the casing and the external surface of the vessel, said layer of insulating material being narrower than the spacing at least at upwardly extending sides of the casing, thereby forming said unobstructed gap in the spacing, and

wherein said layer of insulation material adjacent to a bottom of the casing is narrower than the spacing, said unobstructed gap thereby extending across said bottom of the casing as well as at said upward extending sides of the casing.

15. A molten metal containment structure comprising:

a refractory molten metal containment vessel having an external surface; and

a metal casing for the vessel having an internal surface at least partially surrounding the external surface of the vessel at a distance therefrom forming a spacing between the vessel and the casing;

wherein the spacing includes an unobstructed upwardly extending gap that is vented to the exterior of the structure by upper and lower openings in the casing,

wherein the casing has a bottom wall, side walls and a top, and wherein said upper and lower openings in the casing are formed in or adjacent to the top and the bottom wall of the casing, and

wherein the metal casing comprises separate metal plates forming the sides and bottom of the casing, said plates being positioned to create channels between said bottom wall and each of said side walls, said channels forming said lower openings.