Circuitry for inductive power transfer

• US 8,884,469 B2
• Filed: 08/15/2011
• Issued: 11/11/2014
• Est. Priority Date: 12/21/2007
• Status: Active Grant

• Current Assignee: Philips IP Ventures B.V. (Koninklijke Philips N.V.)
• Original Assignee: Access Business Group International LLC (Alticor Incorporated)
• Inventors: Lemmens, Willy Henri, Poley, David Martin, De Clercq, John
• Primary Examiner(s): AMAYA, CARLOS DAVID
• Application Number:
  US13/209,584
• Publication Number:
  US 20110291491A1
• Time in Patent Office: 1,184 Days
• Field of Search: 307/104
• US Class Current: 307/104
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/15 using ultrasonic waves
• CPC Class Codes: H02J 50/30 using light, e.g. lasers
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/167 : Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/12 : Remote or cooperative charging

Abstract

Circuitry for use in a primary unit of an inductive power transfer system to generate an electromagnetic field so as to transfer power wirelessly by electromagnetic induction to one or more secondary units of the system, the or each secondary unit being separable from the primary unit, the circuitry comprising: a plurality of drivable portions, each portion comprising a primary coil or a dummy coil; driving means operable to supply both or at least two of said portions with drive signals so as to cause those driven portions that have a said primary coil to generate said electromagnetic field; and control means operable, in dependence upon a feedback signal indicative of a characteristic of the primary or dummy coil of one or more of the driven portions, to control the circuitry so as to tend to regulate said feedback signal, wherein the circuitry is configured so that; those portions that are driven are connected together in parallel and have a tuned resonant response; and said control tends to regulate such a characteristic of each of said driven coils.

Claims

1. Circuitry for use in a primary unit of an inductive power transfer system to generate an electromagnetic field so as to transfer power wirelessly by electromagnetic induction to one or more secondary units of the system, the or each secondary unit having a load and being separable from the primary unit, the circuitry comprising:

a resonance network;

a primary circuit;

a driving circuit operable to supply said resonance network and said primary circuit with a drive signal so as to cause said primary circuit to generate said electromagnetic field, said resonance network and said primary circuit collectively having a frequency response, said frequency response having a first resonant peak at a first frequency defined primarily by said resonance network and a second resonant peak at a second frequency defined primarily by said primary circuit, wherein said drive signal is supplied at a frequency between said first frequency and said second frequency;

wherein said first frequency, said second frequency, and said drive signal frequency are different frequencies.

2. The circuitry of claim 1 wherein said frequency response includes a plateau portion at one or more frequencies between said first frequency and said second frequency, said plateau portion defined primarily by a combination of said resonance network and said primary circuit.

3. The circuitry of claim 1 wherein said frequency response includes a substantially flat portion at one or more frequencies between said first frequency and said second frequency, said substantially flat portion defined primarily by a combination of said resonance network and said primary circuit.

4. The circuitry of claim 3, wherein said drive signals are supplied at or near said one or more frequencies in said substantially flat portion.

5. The circuitry of claim 3, wherein said substantially flat portion does not vary significantly with changing effective inductance in said circuitry due to coupling changing between said primary circuit and said one or more secondary units.

6. The circuitry of claim 5, wherein said coupling changes between said primary circuit and said one or more secondary units in dependence on at least one of (1) changes in alignment between said primary circuit and said one or more secondary units and (2) changes in the load of said one or more secondary units.

7. The circuitry of claim 1 wherein a portion of said frequency response between said first frequency and said second frequency does not vary significantly due to coupling between said primary circuit and one or more secondary units.

8. The circuitry of claim 1, wherein said inductive power transfer system is desensitised to changes in effective inductance as seen when transferring power to said one or more secondary units.

9. The circuitry of claim 1, wherein said primary circuit includes a primary circuit inductor and said resonance network includes a resonance network inductor, and wherein said primary circuit inductor and said resonance network inductor are selected according to an inductor ratio.

10. The circuitry of claim 1, wherein said a portion of said frequency response between said first frequency and said second frequency does not vary significantly with changing effective inductance due to coupling changing between said primary circuit and said one or more secondary units.

11. The circuitry of claim 9, wherein said resonance network is configured to have a resonant frequency and said primary circuit is configured to have the same resonant frequency, without changing said inductor ratio.

12. The circuitry of claim 9 wherein said inductor ratio is approximately 4:

1.

13. The circuitry of claim 1 wherein said frequency response includes a valley portion at one or more frequencies between said first frequency and said second frequency, said valley portion defined primarily by a combination of said resonance network and said primary circuit.

14. A method for designing a primary unit configured for generating an electromagnetic field for wirelessly transferring power to one or more secondary units, the or each secondary unit being separable from the primary unit, the method comprising:

selecting a target frequency of the primary unit;

selecting an inductance value of a resonance network inductor and a capacitance value of a resonance network capacitor so that the frequency response of said resonant network in isolation includes a resonant frequency;

selecting an inductance value of a primary circuit inductor and a capacitance value of a primary circuit capacitor so that the frequency response of said primary circuit in isolation includes a resonant frequency;

selecting an inductance ratio so that the combined frequency response of said resonant network and said primary circuit includes a first resonant peak at a first frequency defined primarily by said resonance network and a second resonant peak at a second frequency defined primarily by said primary circuit, wherein said target frequency falls between said first frequency and said second frequency;

wherein said combined frequency response includes a valley portion between said first frequency and said second frequency, said valley portion defined primarily by a combination of said resonance network and said primary circuit.

15. The method of claim 14 wherein a portion of said combined frequency response between said first frequency and said second frequency does not vary significantly due to coupling between said primary circuit and one or more secondary units.

16. The method of claim 14, wherein the inductance ratio is adjusted to compensate for at least one of a desired primary circuit inductance, an expected drive voltage, an expected coil voltage, and component value restrictions.

17. The method of claim 14 further comprising the step of adjusting the resonant frequency of at least one of said primary circuit and said resonance network.

18. The method of claim 17, wherein said adjusting allows zero-voltage switching to be used by the primary unit.

19. The method of claim 14, wherein said inductance ratio is approximately 4:

1.

20. The method of claim 14, wherein said combined frequency response includes a substantially flat portion at one or more frequencies between said first frequency and said second frequency, said substantially flat portion defined primarily by a combination of said resonance network and said primary circuit.

21. The method of claim 14, wherein said resonance network components and said primary circuit components are selected for use with a mobile phone.

22. The method of claim 14 wherein said frequency response of said resonance network in isolation includes said resonant frequency substantially at said target frequency and said frequency response of said primary circuit in isolation includes said resonant frequency substantially at said target frequency.