Methods of remotely managing water heating units in a water heater and related water heaters

• US 8,897,632 B2
• Filed: 10/14/2013
• Issued: 11/25/2014
• Est. Priority Date: 10/17/2012
• Status: Active Grant

• Current Assignee: Daniel P. Flohr
• Original Assignee: Daniel P. Flohr
• Inventors: Flohr, Daniel P.
• Primary Examiner(s): CAMPBELL, THOR S
• Application Number:
  US14/053,329
• Publication Number:
  US 20140105584A1
• Time in Patent Office: 407 Days
• Field of Search: None
• US Class Current: 392/441
• CPC Class Codes: F24D 19/1048 Counting of energy consumption
• CPC Class Codes: F24H 15/168 Reducing the electric power demand peak
• CPC Class Codes: F24H 15/172 Scheduling based on user demand, e.g. determining starting point of heating
• CPC Class Codes: F24H 15/225 at different heights of the tank
• CPC Class Codes: F24H 15/37 of electric heaters
• CPC Class Codes: F24H 15/45 remotely accessible
• CPC Class Codes: F24H 9/2021 Storage heaters
• CPC Class Codes: G06Q 50/06 Energy or water supply
• CPC Class Codes: H02J 2310/14 The load or loads being home appliances
• CPC Class Codes: H02J 3/14 by switching loads on to, or off from, network, e.g. progressively balanced loading
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y02B 70/3225 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y04S 20/222 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y04S 20/242 Home appliances
• CPC Class Codes: Y04S 20/244 the home appliances being or involving heating ventilating and air conditioning [HVAC] units

Abstract

Methods of managing electrical power storage can include remotely controlling operation of one of at least two water heating units included in a single water heater, separately from one another, at a customer location in response to a determination that an imbalance exists in a distribution of electricity to a power grid coupled to the single water heater.

Claims

1. A method of managing electrical power storage comprising:

remotely controlling operation of one of at least two water heating units included in a single water heater, separately from one another, at a customer location in response to a determination that an imbalance exists in a distribution of electricity to a power grid coupled to the single water heater, wherein the imbalance comprises a greater supply of electricity to the power grid than a demand for electricity on the power grid, the method of further comprising;

determining, using a system that is remote from the single water heater, that the single water heater is available for activation; and

providing an indication from the remote system to the customer location to operate the single water heater in a utility controlled mode of operation within less than about one minute of determining existence of the imbalance;

wherein the imbalance further comprises a phase imbalance between voltages distributed to first and second power grid regions wherein the single water heater is included in the first power grid region, the method further comprising;

determining, using the system that is remote from the single water heater, that the single water heater is available for activation based on a phase of a voltage signal distributed to the single water heater compared to the phase imbalance.

2. The method of claim 1 wherein remotely controlling comprises:

coupling power away from a first water heating unit in the single water heater to a second water heating unit in the single water heater so that the first water heating unit is decoupled from power and that the second water heating unit is coupled to power in the utility controlled mode of operation.

3. The method of claim 1 wherein determining, using a system that is remote from the single water heater, that the single water heater is available for activation comprises:

receiving an indication of a temperature of water associated with a second water heating unit included in the single water heater; and

determining that the single water heater is available for activation if the temperature is less than a threshold temperature.

4. The method of claim 1 wherein the imbalance comprises a greater demand for electricity on the power grid than a supply of electricity to the power grid, the method further comprising:

determining, using a system that is remote from the single water heater, that the single water heater is currently configured to operate in a utility controlled mode of operation; and

restoring a default mode of operation of the single water heater responsive to determining that the single water heater is currently configured to operate in the utility controlled mode of operation.

5. The method of claim 1 wherein remotely controlling comprises:

coupling power away from a second water heating unit in the single water heater to a first water heating unit the single water heater so that the second water heating unit is decoupled from power and that the first water heating unit is coupled to power in the default mode of operation.

12. The method of claim 1 wherein the system determines, at a frequency of about 4 seconds, whether the imbalance exists.

6. A method of managing electrical power storage comprising:

remotely controlling operation of one of at least two water heating units included in a single water heater, separately from one another, at a customer location in response to a determination that an imbalance exits in a distribution of electricity to a power grid coupled to the single water heater;

wherein the power grid comprises first and second power grid regions and the single water heater is included in the first power grid region and the imbalance comprises a phase imbalance between voltages distributed to the first and second power grid regions, the method further comprising;

determining, using a system that is remote from the single water heater, that the single water heater is available for activation; and

providing an indication to the customer location to operate the single water heater in a utility controlled mode of operation responsive to determining that the single water heater is available for activation.

7. The method of claim 6 wherein determining comprises determining, using the system, that the single water heater is available for activation based on a phase of a voltage signal distributed to the single water heater compared to the phase imbalance.

8. The method of claim 6 wherein determining, using a system that is remote from the single water heater, that the single water heater is available for activation comprises:

receiving an indication of a temperature of water associated with a second water heating unit included in the single water heater is less than a threshold; and

determining that the single water heater is coupled to a voltage signal to which load can be modified to reduce the phase imbalance.

9. The method of claim 7 further comprising:

operating the single water heater in the utility controlled mode to add or subtract load to reduce the phase imbalance.

10. A method of managing electrical power storage comprising:

remotely controlling operation of one of at least two water heating units included in a single water heater, separately from one another, at a customer location in response to a determination that an imbalance exists in a distribution of electricity to a power grid coupled to the single water heater, wherein the imbalance comprises a greater supply of electricity to the power grid than a demand for electricity on the power grid, the method further comprising;

determining, using a system that is remote from the single water heater, that the single water heater is available for activation; and

providing an indication from the remote system to the customer location to operate the single water heater in a utility controlled mode of operation within less than about one minute of determining existence of the imbalance, the method further comprising;

selectively coupling/de-coupling power to a water heating element in the single water heater to reduce a determined phase imbalance.

11. The method of claim 10 wherein selectively coupling/de-coupling power to a water heating element comprises coupling a voltage signal to/away from the water heating element.

13. A water heater comprising

a water heater housing;

a water tank in the water heater housing;

a first water heating unit associated with a first portion of the water tank and configured to heat water in the first portion of the tank responsive to power, the first portion of the water tank comprising an upper portion of the water tank and an intermediate portion of the water tank below the upper portion, the first water heating unit further comprising;

an un upper water heating element located in the upper portion of the water tank; and

an intermediate heating element located in the intermediate portion of the water tank;

a second water heating unit associated with a second portion of the water tank and configured to heat water in the second portion of water the tank responsive to the power, the second portion of the water tank comprising a lower portion of the water tank below the intermediate portion, the second water heating unit further comprising;

a lower heating element located in the lower portion of the water tank; and

a load control module configured to electrically couple the power to the first water heating unit responsive to a first state of a remote signal received by the load control module over a network from a remote system, and configured to electrically decouple the power from the first water heating unit and couple the power to the second water heating unit responsive to a second state of the remote signal.

14. The water heater of claim 13 wherein the state of the remote signal indicates whether the water heater is configured to operate as an increased capacity water heater or a reduced capacity water heater.

15. The water heater of claim 14 wherein the increased capacity water heater is configured to heat an entire capacity of the water heater responsive to customer demand.

16. The water heater of claim 14 wherein the reduced capacity water heater is configured to heat water in the tank using less than all water heating elements responsive to a fault indication associated with the water heater.

17. The water heater of claim 16 wherein the fault indication comprises an indication that at least one water heater element included in the first water heating unit is faulty based on current flow associated with the first water heating unit or based on a temperature indication associated with water thermally coupled to the first water heating unit.

18. The water heater of claim 13 wherein the load control module comprises:

a switch, wherein the switch is configured to switchably couple the power from the first water heating unit to the second water heating unit in a default mode of operation and is configured to switchably decouple the power from the first water heating unit and couple the power to the second water heating unit to enable only the lower heating element in a utility controlled mode of operation responsive to the state of the remote signal.

19. The water heater of claim 18 wherein the load control module further comprises:

a circuit configured to measure current provided to the water heater in the default mode of operation and/or in the utility controlled mode of operation.

20. The water heater of claim 13 wherein the load control module comprises:

a first switch including first, second, and third terminals, the first switch configured to switchably couple power from the first terminal to the second terminal in a default mode of operation of the water heater and in a utility controlled mode of operation for the water heater, and is configured to switchably couple the power from first terminal to the third terminal in a load shed mode of operation for the water heater; and

a second switch coupled across the first switch, the second switch configured to electrically couple the first terminal to the second terminal responsive to switching from the load shed mode of operation to another mode of operation for the water heater.

21. The water heater of claim 20 wherein the second switch is configured to switch prior to the first switch to shunt the first terminal to the second terminal through the second switch.

22. The water heater of claim 21 wherein the first switch comprises an electromechanical relay and the second switch comprises an electronic switch.

23. The water heater of claim 13 wherein the load control module is further configured to couple the power away from the second water heating unit back to the first water heating unit in response to an absence to the remote signal at the load control module.

24. The water heater of claim 13 wherein a total capacity of the water heater comprises at least about 60 gallons.

25. The water heater of claim 13 wherein a total capacity of the water heater comprises at least about 75 gallons.