Athletic collar

• US 8,898,822 B2
• Filed: 01/24/2012
• Issued: 12/02/2014
• Est. Priority Date: 01/24/2011
• Status: Active Grant

• Current Assignee: Guardian Athletics, LLC
• Original Assignee: Kato Kollar, Inc.
• Inventors: Chambers, Jeffrey L., Kness, Derek N.
• Primary Examiner(s): Huynh, Khoa
• Assistant Examiner(s): KINSAUL, ANNA KATHRYN
• Application Number:
  US13/357,304
• Publication Number:
  US 20120291189A1
• Time in Patent Office: 1,043 Days
• Field of Search: 241/0, 241/1, 241/2, 241/3, 241/4, 241/5, 242/1, 2 4/4, 2 4/5, 212/9, 226/7, 226/8, 242/2, 246/8, 245/5, 245/9, 246/1, 246/2, 602/18
• US Class Current: 2/468
• CPC Class Codes: A41D 13/0512 Neck or shoulders area
• CPC Class Codes: A42B 3/0473 Neck restraints
• CPC Class Codes: A61F 5/055 Cervical collars

Abstract

A device includes a collar and at least one pad. The collar is configured for wearing by a user, the collar having a plurality of pad receptacles. The at least one pad is configured for coupling with a selected one of the plurality of pad receptacles, the pad having an elastic portion configured to limit movement of a user.

Claims

1. A collar comprising:

an upper flange configured to encircle a portion of a neck of a user, the upper flange configured to limit movement of a helmet worn by the user in directions corresponding to the portion, the upper flange configured to allow unrestricted movement of the helmet in a forward direction and having forward side segments disposed on opposite sides and configured to provide gradually increasing restriction of sideways movement of the helmet, and having a rear segment configured to restrict rearward movement of the helmet;

a shoulder flange having a back pad, the shoulder flange configured to be secured to a shoulder of the user, the shoulder flange having a substantially rigid contact surface configured to distribute a load to the shoulder and to an upper back region of the user; and

a riser coupled to the upper flange and coupled to the shoulder flange, the riser having a rigid structure configured to convey a compressive force applied to the upper flange to the shoulder flange and configured to hold the upper flange in a position to allow extension of the neck to a position above a spine of the user and to prevent hyperextension of the neck, wherein a contact surface of the upper flange and the contact surface of the shoulder flange is contiguous, and wherein a raised portion of the back pad is flanked by the contact surface of the shoulder flange.

2. The collar of claim 1 further including at least one bumper coupled to the upper flange.

3. The collar of claim 2 wherein the at least one bumper including an inflatable bladder.

4. The collar of claim 2 wherein the at least one bumper is coupled to the upper flange by a fastener.

5. The collar of claim 4 wherein the fastener includes a hook and loop fastener.

6. The collar of claim 4 wherein the fastener includes a post and a receptacle.

7. The collar of claim 2 wherein the at least one bumper includes a foam filled bladder.

8. The collar of claim 1 wherein the upper flange, lower flange, and riser are injection molded.

9. The collar of claim 1 wherein the upper flange, lower flange, and riser include a rigid core and an elastic overmold.

10. The collar of claim 1 wherein the raised portion is configured to reduce loading on a spinal column of the user.

11. The collar of claim 1 wherein the shoulder flange includes a forward edge configured for positioning atop the shoulders of the user.

12. A method of manufacturing comprising:

forming an elastic overmold on a rigid substrate, the rigid substrate having a riser and the overmold having an upper flange and a shoulder flange, the upper flange having configured to limit movement of a helmet worn by a user in directions corresponding to the portion, the upper flange configured to allow unrestricted movement of the helmet in a forward direction and having forward side segments disposed on opposite sides and configured to provide gradually increasing restriction of sideways movement of the helmet, and having a rear segment configured to restrict rearward movement of the helmet, the shoulder flange having a back pad, the shoulder flange configured to be secured to a shoulder of the user, the shoulder flange having a substantially rigid contact surface configured to distribute a load to the shoulder and to an upper back region of the user, the riser coupled to the upper flange and coupled to the shoulder flange, the riser having a rigid structure configured to convey a compressive force applied to the upper flange to the shoulder flange and configured to hold the upper flange in a position to allow extension of the neck to a position above a spine of the user and to prevent hyperextension of the neck, wherein a contact surface of the upper flange and the contact surface of the shoulder flange is contiguous, and wherein a raised portion of the back pad is flanked by the contact surface of the shoulder flange; and

securing, using an attachment feature on the upper flange, at least one elastic bumper, the elastic bumper configured to further limit movement of the helmet.

13. The method of claim 12 wherein forming includes injection molding.

14. The method of claim 12 wherein securing includes engaging a plurality of receptacles, each receptacle having an aperture configured to receive a corresponding post of a bumper.

15. The method of claim 12 wherein forming the elastic overmold includes forming a soft rubber layer.

16. An apparatus comprising:

an upper flange configured to partially encircle and limit movement of the neck of a user, the upper flange having a forward open region and angular side regions that gradually transition to a high back region;

a riser coupled to the upper flange, the riser configured to hold the upper flange in alignment with the neck; and

a shoulder flange having a back pad, the shoulder flange having a contact surface configured to distribute a compressive force exerted on the upper flange to a shoulder of the user, the shoulder flange configured to attach to a garment of the user, the upper flange configured to preclude hyperextensive movement of the neck, wherein a contact surface of the upper flange and the contact surface of the shoulder flange is contiguous, and wherein a raised portion of the back pad is flanked by the contact surface of the shoulder flange.

17. The apparatus of claim 16 further including a plurality of elastic bumpers affixed to the upper flange.

18. The apparatus of claim 17 wherein at least one elastic bumper has a repositionable location.

19. The apparatus of claim 17 wherein the elastic bumper includes an inflatable bladder.

20. The apparatus of claim 16 wherein the upper flange, the riser, and the shoulder flange are injection molded.