Plush toy with non-rigid sensor for detecting deformation

• US 8,926,393 B2
• Filed: 11/13/2013
• Issued: 01/06/2015
• Est. Priority Date: 11/30/2010
• Status: Active Grant

• Current Assignee: Hallmark Cards Incorporated
• Original Assignee: Hallmark Cards Incorporated
• Inventors: Garbos, Jennifer R., Morley, Robert E.
• Primary Examiner(s): HARPER, TRAMAR YONG
• Application Number:
  US14/079,461
• Publication Number:
  US 20140073220A1
• Time in Patent Office: 419 Days
• Field of Search: 446/175
• US Class Current: 446/175
• CPC Class Codes: A63H 3/02 made of fabrics or stuffed
• CPC Class Codes: A63H 3/20 with parts moved due to movements of other parts, e.g. limbs
• CPC Class Codes: A63H 3/28 Arrangements of sound-producing means in dolls; Means in dolls for producing sounds
• CPC Class Codes: A63H 33/26 Magnetic or electric toys electric drives A63H29/22 ; indoor games played with small balls using magnetic power A63F7/0088, A63F7/068
• CPC Class Codes: A63H 9/00 Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
• CPC Class Codes: G01L 1/205 using distributed sensing elements
• CPC Class Codes: H01H 3/14 adapted for operation by a part of the human body other than the hand, e.g. by foot

Abstract

A plush toy having electronics therein for interacting with a user includes a non-rigid electrical component for detecting deformation thereof. The component includes a first layer of a compressible material with at least one aperture therethrough. Second and third layers of an electrically conductive material are positioned on opposite sides of the first layer across the aperture. The second and third layers of material may be brought into contact with each other in the aperture of the first layer to complete an electrical connection between the second and third layers by compression of the first layer upon application of a compression force. When the compression force is removed, the first material expands to separate the second and third layers, thereby breaking the electrical connection. Upon detection of deformation of the electrical component, the electronics activate a response by the toy, such as an audio response.

Claims

1. A plush toy having electronics therein for interacting with a user, the plush toy comprising:

a body portion having a soft fabric exterior and plush stuffing therein; and

electrical components positioned in the body portion, the electrical components including a battery, a microprocessor, a hug sensor, and a plurality of wires electrically coupling the battery, microprocessor and hug sensor together to form an electric circuit, wherein the hug sensor has first and second layers of an electrically conductive and compressible material spaced apart by an intermediate layer of a non-conductive and compressible material positioned between the first and second layers of material, wherein the intermediate layer includes one or more apertures there through, wherein the hug sensor is movable from a rest, non-compressed position where the first and second layers are spaced apart from one another on opposite sides of the one or more apertures towards a compressed position, via application of an external force, where at least a portion of the first layer abuts a portion of the second layer in at least one of the one or more apertures, wherein the hug sensor creates an open circuit when the hug sensor is in the rest position, wherein the hug sensor creates a closed circuit when the hug sensor is in a compressed position, wherein the hug sensor has a resistance there across, and wherein the resistance is variable based at least in part on an amount of contact between the first and second layers, and wherein the resistance corresponds to changes in voltage across the circuit.

2. The plush toy of claim 1, further comprising a first adhesive layer intermediate the first layer and the intermediate layer and second adhesive layer intermediate the second layer and the intermediate layer, wherein the adhesive layers couple the first and second layers with the intermediate layer.

3. The plush toy of claim 2, wherein the adhesive layers are double sided tape and wherein the adhesive layers have one or more apertures there through which align with each other and with the one or more apertures through the intermediate layer.

4. The plush toy of claim 1, wherein the first, second, and intermediate layers of compressible material are comprised of a foam.

5. The plush toy of claim 1, wherein the electrical components further include a speaker, a memory component, and a plurality of audio files stored in the memory component, wherein the microprocessor monitors the status of the circuit, wherein the microprocessor initiates playback of an audio file upon detection of the circuit changing from an open circuit to a closed circuit.

6. The plush toy of claim 5, wherein monitoring the status further includes monitoring changes in voltage levels in the circuit and wherein the microprocessor initiates playback of an alternate audio file upon detection of a change in the voltage level from a first voltage level to a second voltage level.

7. The plush toy of claim 5, wherein monitoring the status further includes monitoring changes in voltage levels in the circuit, wherein the microprocessor initiates playback of a first audio file upon detection of a first voltage level, and wherein the microprocessor initiates playback of a second audio file upon detection of a second voltage level.

8. A plush toy having electronics therein for interacting with a user, the plush toy comprising:

a body portion having a soft fabric exterior and plush stuffing therein; and

electrical components positioned in the body portion, the electrical components including a battery, a microprocessor, a hug sensor, and a plurality of wires electrically coupling the battery, microprocessor and hug sensor together to form an electric circuit, wherein the hug sensor has first and second layers of an electrically conductive and compressible material spaced apart by an intermediate layer of a non-conductive and compressible material positioned between the first and second layers of material, wherein the intermediate layer includes one or more apertures there through, wherein the hug sensor is movable from a rest, non-compressed position where the first and second layers are spaced apart from one another on opposite sides of the one or more apertures towards a compressed position, via application of an external force, where at least a portion of the first layer abuts a portion of the second layer in at least one of the one or more apertures, wherein the hug sensor creates an open circuit when the hug sensor is in the rest position, wherein the hug sensor creates a closed circuit when the hug sensor is in a compressed position, and wherein resistance across the hug sensor is variable based at least in part on an amount of contact between the first and second layers.

9. The plush toy of claim 8, wherein the first, second, and intermediate layers of compressible material are comprised of a foam.

10. The plush toy of claim 8, wherein the electrical components further include a speaker, a memory component, and a plurality of audio files stored in the memory component, wherein the microprocessor monitors the status of the circuit, wherein the microprocessor initiates playback of an audio file upon detection of the circuit changing from an open circuit to a closed circuit.

11. The plush toy of claim 10, wherein monitoring the status further includes monitoring changes in voltage levels in the circuit and wherein the microprocessor initiates playback of an alternate audio file upon detection of a change in the voltage level from a first voltage level to a second voltage level.

12. The plush toy of claim 10, wherein monitoring the status further includes monitoring changes in voltage levels in the circuit, wherein the microprocessor initiates playback of a first audio file upon detection of a first voltage level, and wherein the microprocessor initiates playback of a second audio file upon detection of a second voltage level.

13. The plush toy of claim 8, wherein the electrical components further include a motion module, wherein the microprocessor monitors the status of the circuit, wherein the microprocessor initiates activation of the motion module upon detection of the circuit changing from an open circuit to a closed circuit, thereby causing the plush toy to move.