Systems and methods for control of a solar power tower using infrared thermography

• US 8,931,475 B2
• Filed: 07/09/2009
• Issued: 01/13/2015
• Est. Priority Date: 07/10/2008
• Status: Expired due to Fees

• Current Assignee: BrightSource Industries (Israel) Ltd (BrightSource Energy)
• Original Assignee: BrightSource Industries (Israel) Ltd (BrightSource Energy)
• Inventors: Gilon, Yoel, Chernin, Ophir, Goldwine, Gideon, Kroyzer, Gil, Hayut, Rotem, Franck, Dan, Kroizer, Israel, Aumann, Ziv
• Primary Examiner(s): SAVANI, AVINASH A
• Application Number:
  US12/500,101
• Publication Number:
  US 20100006087A1
• Time in Patent Office: 2,014 Days
• Field of Search: 431/600, 431/603, 431/680, 431/681, 431/696, 431/701, 431/714, 126/572, 126/601, 126/584, 126/604, 126/605, 126/600, 126/603, 126/680, 126/681, 126/696, 126/701, 126/714
• US Class Current: 126/572
• CPC Class Codes: F24S 20/20 Solar heat collectors for receiving concentrated solar energy, e.g. receivers for solar power plants
• CPC Class Codes: F24S 23/70 with reflectors
• CPC Class Codes: F24S 50/20 for tracking
• CPC Class Codes: F24S 50/40 responsive to temperature
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/47 Mountings or tracking

Abstract

Systems and methods for directly monitoring energy flux of a solar receiver in a solar energy-based power generation system include measuring infrared radiation emanating from the solar receiver. Such measurement can be achieved using one or more infrared thermography detectors, such as an IR camera. Resulting thermal data obtained by the imaging can be used to determine energy flux distribution on the receiver. A user or a system controller can use the determined flux distribution to adjust heliostat aiming to achieve a desired operation condition. For example, heliostats can be adjusted to achieve a uniform energy flux distribution across the external surface of the receiver and/or to maximize heat transfer to a fluid flowing through the receiver within system operating limits.

Claims

1. A solar energy collection system comprising:

a plurality of heliostats;

a solar receiver which receives on an external surface thereof solar radiation reflected from the plurality of heliostats, the receiver including a plurality of tubes for conveying a fluid therethrough, external surfaces of the tubes forming at least a portion of the receiver external surface, the external surfaces of the tubes transmitting energy from the reflected solar radiation received thereon to the conveyed fluid;

a plurality of thermal imaging devices which detect infrared radiation emanating from the receiver external surface and provide first temperature signals indicative of a temperature at a location on the receiver external surface,

each thermal imaging device having a plurality of pixels, the external surface of each of the tubes being imaged by at least one of the plurality of thermal imaging devices,

fields of view of the thermal imaging devices overlapping such that each portion of the receiver external surface is imaged, wherein at any given time at least one of the plurality of thermal imaging devices does not look into the sun;

a weather station which measures instantaneous weather data at a location of the solar energy collection system and transmits the measured weather data to at least the plurality of thermal imaging devices, the thermal imaging devices adjusting the first temperature signals based on the transmitted weather data; and

a controller which computes solar energy flux distribution incident on the external surface of the solar receiver from the plurality of heliostats based at least in part on the first temperature signals and predictive convective and radiative heat losses from the solar receiver, and controls the plurality of heliostats responsively to said computed solar energy flux distribution,

wherein the predictive convective heat loss is based on the measured weather data including at least one of relative humidity, wind speed, and wind direction.

2. The solar energy collection system of claim 1, wherein each of the tubes has a width and the external surface of each of the tubes is imaged by more than one of the plurality of pixels in a direction of the tube width.

3. The solar energy collection system of claim 1, further comprising a temperature sensor configured to detect a temperature of a point on the external surface of the receiver and to generate a second temperature signal indicative thereof, the controller being configured to compute the solar energy flux distribution based at least in part on the second temperature signal.

4. The solar energy collection system of claim 1, further comprising a first temperature sensor configured to measure a temperature of fluid flowing through an inlet of the receiver and to generate a second temperature signal indicative thereof, a second temperature sensor configured to measure a temperature of fluid flowing through an outlet of the receiver and to generate a third temperature signal indicative thereof, wherein the controller is configured to compute the solar energy flux distribution based at least in part on the second and third temperature signals.

5. The solar energy collection system of claim 1, further comprising a flowmeter configured to measure flowrate of fluid through the receiver and to generate a flowrate signal based thereon, wherein the controller is configured to compute the solar energy flux distribution based at least in part on the flowrate signal.

6. The solar energy collection system of claim 1, wherein the weather station transmits instantaneous or predictive weather data to the controller, the controller computing the solar energy flux distribution at least in part on the received weather data.

7. The solar energy collection system of claim 1, wherein the conveyed fluid is transported from the receiver to a thermal power plant after receiving the transmitted thermal energy so as to generate electricity from thermal energy stored in the conveyed fluid.

8. A solar energy collection system comprising:

a plurality of heliostats;

a solar receiver which receives on an external surface thereof solar radiation reflected from the plurality of heliostats, the receiver including at least one tube for conveying a fluid therethrough, the external surface transmitting thermal energy from the reflected solar radiation received thereon to the conveyed fluid;

a first thermal imaging device which detects infrared radiation emanating from the external surface of the receiver and measures temperatures of the external surface of the receiver based on the detected infrared radiation; and

a controller which computes solar energy flux distribution incident on the external surface of the solar receiver from the plurality of heliostats based on the measured temperatures from the first thermal imaging device, predictive convective and radiative heat losses from the solar receiver, and a flowrate of the conveyed fluid.

9. The solar energy collection system of claim 8, wherein the controller is configured to control aiming of the at least one heliostat responsively to the computed solar energy flux distribution.

10. The solar energy collection system of claim 8, wherein the controller is configured to use time-differential temperature readings of the measured temperatures of the external surface of the receiver to compute solar energy flux distribution.

11. The solar energy collection system of claim 8, further comprising a second thermal imaging device which has a field of view directed at the external surface that does not overlap with a field of view of the first thermal imaging device.

12. The solar energy collection system of claim 8, further comprising a second thermal imaging device which has a field of view directed at the external surface that overlaps with a field of view of the first thermal imaging device.

13. The solar energy collection system of claim 8, wherein the controller is configured to receive instantaneous or predictive weather data from a weather station and to compute the solar energy flux distribution at least in part on the received weather data, the predictive convective loss being based on said instantaneous or predictive weather data including at least one of relative humidity, wind speed, and wind direction.

14. The solar energy collection system of claim 8, wherein the receiver external surface includes an external surface of the at least one tube, each tube having a width, the thermal imaging device having a plurality of pixels and being arranged such that the tube external surface is imaged by more than one of the plurality of pixels in the direction of the width.

23. The solar energy collection system of claim 8, further comprising a flowmeter configured to measure said flowrate of the conveyed fluid through the receiver and to generate a flowrate signal based thereon, wherein the controller is configured to compute the solar energy flux distribution based at least in part on the flowrate signal.

15. A solar energy collection system comprising:

a plurality of heliostats;

a solar receiver which receives on an external surface thereof solar radiation reflected from the plurality of heliostats, the receiver including a plurality of tubes for conveying a fluid therethrough, external surfaces of the tubes forming at least a portion of the receiver external surface, the external surfaces of the tubes transmitting energy from the reflected solar radiation received thereon to the conveyed fluid;

a plurality of thermal imaging devices which detect infrared radiation emanating from the receiver external surface and provide first temperature signals indicative of a temperature at a location on the receiver external surface,

each thermal imaging device having a plurality of pixels, the external surface of each of the tubes being imaged by at least one of the plurality of thermal imaging devices,

fields of view of the thermal imaging devices overlapping such that each portion of the receiver external surface is imaged, wherein at any given time at least one of the plurality of thermal imaging devices does not look into the sun;

sensors configured to measure operating conditions of the solar receiver and to generate at least one operating condition signal indicating transfer of heat from the solar receiver to a heat transfer fluid circulating therein; and

a controller configured to calculate energy transfer data responsive to convective and radiative heat losses from the solar receiver and energy flux distribution incident on the external surface of the solar receiver from the plurality of heliostats, responsively to the first temperature signals and the at least one operating condition signal, and controls the plurality of heliostats responsively to said energy transfer data

wherein the controller is further configured to calculate said energy transfer data based at least in part on a flowrate of the conveyed fluid.

16. The system of claim 15, further comprising a weather station configured to generate weather data including at least one of relative humidity, wind speed, and wind direction, wherein the energy transfer data are indicative of predictive convective and radiative heat losses, the predictive convective heat loss being based on the measured weather data.

17. The solar energy collection system of claim 15, wherein each of the tubes has a width and the external surface of each of the tubes is imaged by more than one of the plurality of pixels in a direction of the tube width.

18. The solar energy collection system of claim 15, wherein the sensors configured to measure operating conditions include a temperature sensor configured to detect a temperature of a point on the external surface of the receiver and to generate a second temperature signal indicative thereof, the controller being configured to calculate the energy transfer data based at least in part on the second temperature signal.

19. The solar energy collection system of claim 15, wherein the sensors configured to measure operating conditions include a first temperature sensor configured to measure a temperature of fluid flowing through an inlet of the receiver and to generate a second temperature signal indicative thereof, a second temperature sensor configured to measure a temperature of fluid flowing through an outlet of the receiver and to generate a third temperature signal indicative thereof, wherein the controller is configured to calculate the energy transfer data based at least in part on the second and third temperature signals.

20. The solar energy collection system of claim 19, wherein the sensors configured to measure operating conditions further include a flowmeter configured to measure the flowrate of the conveyed fluid through the receiver and to generate a flowrate signal based thereon, wherein the controller is configured to calculate the energy transfer data based at least in part on the flowrate signal.

21. The solar energy collection system of claim 15, wherein the sensors configured to measure operating conditions further include a flowmeter configured to measure the flowrate of the conveyed fluid through the receiver and to generate a flowrate signal based thereon, wherein the controller is configured to calculate the energy transfer data based at least in part on the flowrate signal.

22. The solar energy collection system of claim 21, wherein the fluid through the receiver is transported from the receiver to a thermal power plant after receiving the transmitted thermal energy so as to generate electricity from thermal energy stored in said fluid.

24. A method for controlling a solar energy collection system, the system including a receiver and a plurality of heliostats, comprising:

detecting infrared radiation emanating from an external surface of the receiver, the receiver including at least one tube for conveying a fluid therethrough;

determining a solar energy flux distribution incident on the external surface of the receiver from the plurality of heliostats based at least in part on the detecting infrared radiation and predictive convective and radiative heat losses from the solar receiver; and

directing the heliostats to reflect incoming solar radiation onto aiming points on the external surface of the receiver based at least in part on the determining a solar energy flux distribution,

wherein the predictive convective loss is based on measured weather data including at least one of relative humidity, wind speed, and wind direction,

the detecting infrared radiation includes imaging the external surface of the receiver using a plurality of thermal imaging devices, and

the determining a solar energy flux distribution at any particular time uses data from only those of the thermal imaging devices that do not look into the sun at that particular time.

25. The method according to claim 24, wherein the detecting infrared radiation, determining a solar energy flux distribution and directing the heliostats are repeated continuously during operation of the solar energy collection system.

26. The method according to claim 24, wherein the plurality of thermal imaging devices has overlapping fields of view.

27. The method according to claim 24, further comprising detecting temperatures of fluid conveyed into and out of the receiver, wherein the determining a solar energy flux distribution is based at least in part on the detecting temperatures of fluid conveyed.