Sports helmet

• US 8,938,818 B2
• Filed: 03/15/2013
• Issued: 01/27/2015
• Est. Priority Date: 05/01/2002
• Status: Expired due to Term

• Current Assignee: Riddell Incorporated (BRG Sports, Inc.)
• Original Assignee: Riddell Incorporated (BRG Sports, Inc.)
• Inventors: Ide, Thad M., Infusino, Ralph J., Kraemer, Nelson, Withnall, Christopher R. P., Bayne, Timothy D.
• Primary Examiner(s): WORRELL JR, LARRY D
• Application Number:
  US13/838,638
• Publication Number:
  US 20140150169A1
• Time in Patent Office: 683 Days
• Field of Search: 2410-413, 242/3, 242/4, 242/5, 2/9
• US Class Current: 2/425
• CPC Class Codes: A42B 3/08 Chin straps or similar retention devices
• CPC Class Codes: A42B 3/12 Cushioning devices
• CPC Class Codes: A42B 3/122 inflatable
• CPC Class Codes: A42B 3/125 with a padded structure, e.g. foam
• CPC Class Codes: A42B 3/20 Face guards, e.g. for ice hockey A42B3/22 takes precedence
• CPC Class Codes: Y10T 24/44026 for cooperating with aperture in supporting structure or structure-to-be-secured
• CPC Class Codes: Y10T 403/45 Flexibly connected rigid members
• CPC Class Codes: Y10T 403/453 Flexible sleeve-type coupling
• CPC Class Codes: Y10T 403/458 Composite bushing with elastomeric component
• CPC Class Codes: Y10T 403/54 Flexible member is joint component
• CPC Class Codes: Y10T 403/71 Rod side to plate or side
• CPC Class Codes: Y10T 403/75 having a joining piece extending through aligned openings in plural members

Abstract

A football helmet includes a plastic shell having an offset band extending around a rear region of the shell and above the lower edge surface of the shell. The offset band includes an offset band wall having an inner band surface offset from an inner shell wall surface, and an outer band surface offset from and outer shell wall surface. A pair of angled transition walls extends between the offset band wall and a rear region of the shell. The shell also includes a raised central band integrally formed as part of the shell and extending across the crown region to the rear region.

Claims

1. A football helmet comprising:

a plastic shell configured to receive a head of a wearer of the helmet, the shell having;

a front region,

a crown region,

a rear region,

two side regions wherein each side region has an ear flap with an ear opening,

a lower edge surface extending generally from one of the ear flaps and along the rear region to the other of the ear flaps,

an inner shell wall surface,

an outer shell wall surface,

an offset band extending around the rear region and above the lower edge surface, the offset band including

an offset band wall having an inner band surface offset from the inner shell wall surface, and an outer band surface offset from the outer shell wall surface, and

a pair of angled transition walls, extending between the offset band wall and the rear region;

a raised central band integrally formed as part of the shell and extending across the crown region to the rear region, the raised central band having a width defined by a pair of opposed sidewalls,

a first plurality of vent openings residing outside of the raised central band and aligned along a first side of the raised central band, and

a second plurality of vent openings residing outside of the raised central band and aligned along a second side of the raised central band;

a face guard secured to the shell by a face guard connector; and

a chin strap assembly that releasably secures the helmet to the wearer.

2. The football helmet of claim 1, wherein the offset band extends between the ear openings in the ear flaps.

3. The football helmet of claim 1, wherein the offset band has a curvilinear configuration as the offset band extends around the rear region and above the lower edge surface.

4. The football helmet of claim 1, wherein the inner band surface is recessed with respect to the inner shell wall surface, and wherein the outer band surface is raised with respect to the outer shell wall surface.

5. The football helmet of claim 1, wherein one of the angled transition walls extends between the rear region and an upper band edge of the offset band wall and wherein the other of the angled transition walls extends between the rear region and a lower band edge of the offset band wall.

6. The football helmet of claim 1, wherein the offset band includes end segments, and wherein the end segments curve downwardly toward the lower edge surface.

7. The football helmet of claim 6, wherein the end segments curve downwardly to intersect the lower edge surface.

8. The football helmet of claim 1, wherein the offset band is integrally formed as part of the shell.

9. The football helmet of claim 1, further comprising a crown shock absorbing pad disposed in the crown region adjacent the inner shell wall surface.

10. The football helmet of claim 9, wherein the crown shock absorbing pad includes a positioning member, and wherein the positioning member extends through an opening in the raised central band.

11. The football helmet of claim 9, wherein the crown shock absorbing pad is inflatable and includes an inflation valve, and wherein the inflation valve is aligned with an opening in the raised central band.

12. The football helmet of claim 9, wherein the crown shock absorbing pad is inflatable and includes a positioning member and an inflation valve, and wherein the positioning member extends through a first opening in the raised central band and wherein the inflation valve is aligned with a second opening in the raised central band.

13. The football helmet of claim 1, wherein the width of the raised central band increases as it extends from the crown region toward the rear region.

14. A football helmet comprising:

a plastic shell configured to receive a head of a wearer of the helmet, the shell having;

a front region,

a crown region,

a rear region,

two side regions wherein each side region has an ear flap with an ear opening,

a lower edge extending generally from one of the ear flaps and along the rear region to the other of the ear flaps,

an inner shell wall surface,

an outer shell wall surface,

an offset band extending around the rear region and above the lower edge, the offset band including;

an offset band wall having an outer band surface offset from the outer shell wall surface,

a pair of angled transition walls extending between the outer shell wall surface and the outer band surface, one of the angled transition walls positioned above the offset band wall, and the other of the angled transition walls positioned below the offset band wall, and

a raised central band integrally formed as part of the shell and extending across the crown region to the rear region, the raised central band having a width defined by a pair of opposed sidewalls and having an inflation opening disposed between the sidewalls in the crown region;

an inflatable crown shock absorbing pad disposed in the crown region adjacent the inner shell wall surface, the crown shock absorbing pad including an inflation valve aligned with the inflation opening;

a face guard secured to the shell by a face guard connector; and

,

a chin strap assembly that releasably secures the helmet to the wearer.

15. The football helmet of claim 14, wherein the offset band extends between the ear openings in the ear flaps.

16. The football helmet of claim 14, wherein the offset band has a curvilinear configuration as the offset band extends around the rear region and above the lower edge.

17. The football helmet of claim 14, wherein the outer band surface is raised with respect to the outer shell wall surface.

18. The football helmet of claim 14, wherein one of the angled transition walls extends between the rear region and an upper band edge of the offset band wall and wherein the other of the angled transition walls extends between the rear region and a lower band edge of the offset band wall.

19. The football helmet of claim 14, wherein the offset band includes end segments, and wherein the end segments curve downwardly toward the lower edge surface.

20. The football helmet of claim 19, wherein the end segments curve downwardly to intersect the lower edge surface.

21. The football helmet of claim 14, wherein the offset band is integrally formed as part of the shell.

22. The football helmet of claim 14, wherein the crown shock absorbing pad includes a positioning member, and wherein the positioning member extends through a positioning opening in the raised central band.

23. The football helmet of claim 14, wherein the raised central band has an upper portion associated with the crown region of the shell and a rear portion associated with the rear region of the shell.

24. The football helmet of claim 14, wherein the shell defines a first plurality of vent openings aligned along a first side of the raised central band.

25. The football helmet of claim 24, wherein at least one of the first plurality of vent openings is positioned in the crown region of the shell.

26. The football helmet of claim 14, wherein the width of the raised central band increases as it extends from the crown region toward the rear region.

27. The football helmet of claim 14, wherein the offset band wall includes an inner band surface offset from the inner shell wall surface.

28. The football helmet of claim 27, wherein the inner band surface is recessed with respect to the inner shell wall surface.

29. A football helmet comprising:

a plastic shell configured to receive a head of a wearer of the helmet, the shell having;

a front region,

a crown region,

a rear region,

a raised central band integrally formed as part of the shell and extending across a crown region to the rear region, the raised central band having a width defined by a pair of opposed sidewalls,

a first plurality of vent openings residing outside of the raised central band and aligned along a first side of the raised central band,

a second plurality of vent openings residing outside of the raised central band and aligned along a second side of the raised central band,

two side regions wherein each side region has an ear flap with an ear opening,

a lower edge surface extending generally from one of the ear flaps and along the rear region to the other of the ear flaps,

an inner shell wall surface,

an outer shell wall surface,

an offset band integrally formed as part of the shell, the offset band extending around the rear region and above the lower edge surface, the offset band including;

an offset band wall having an outer band surface offset from the outer shell wall surface,

a pair of angled transition walls extending between the offset band wall and the rear region, and

end segments that curve downwardly toward the lower edge surface, and

a face guard secured to the shell by a face guard connector; and

,

a chin strap assembly that releasably secures the helmet to the wearer.

30. The football helmet of claim 29, wherein the offset band extends between the ear openings in the ear flaps.

31. The football helmet of claim 29, wherein the offset band has a curvilinear configuration as the offset band extends around the rear region and above the lower edge surface.

32. The football helmet of claim 29, where the shell further includes an inner band surface offset from the inner shell wall surface.

33. The football helmet of claim 32, wherein the inner band surface is recessed with respect to the inner shell wall surface, and wherein the outer band surface is raised with respect to the outer shell wall surface.

34. The football helmet of claim 29, wherein one of the angled transition walls extends between the rear region and an upper band edge of the offset band wall and wherein the other of the angled transition walls extends between the rear region and a lower band edge of the offset band wall.

35. The football helmet of claim 34, wherein the end segments curve downwardly to intersect the lower edge surface.

36. The football helmet of claim 29, further comprising a crown shock absorbing pad disposed in the crown region adjacent the inner shell wall surface.

37. The football helmet of claim 36, wherein the crown shock absorbing pad includes a positioning member, and wherein the positioning member extends through an opening in the raised central band.

38. The football helmet of claim 36, wherein the crown shock absorbing pad is inflatable and includes an inflation valve, and wherein the inflation valve is aligned with an opening in the raised central band.

39. The football helmet of claim 36, wherein the shell further includes a first vent opening aligned along a first side of the raised central band, and a second vent opening aligned along a second side of the raised central band.

40. The football helmet of claim 39, wherein the first and second vent openings are substantially adjacent a respective one of the pair of opposed sidewalls defining the central band.

41. A football helmet comprising:

a plastic shell configured to receive a head of a wearer of the helmet, the shell having;

a front region,

a crown region,

a rear region,

two side regions wherein each side region has an ear flap with an ear opening,

a raised central band integrally formed as part of the shell and extending across the crown region to the rear region,

a first plurality of elongated vent openings in the shell, wherein said first plurality of vent openings reside outside of the raised central band and are aligned along a first side of the raised central band;

a second plurality of elongated vent openings in the shell, wherein said second plurality of vent openings reside outside of the raised central band and are aligned along a second side of the raised central band;

a face guard secured to the shell by a plurality of connectors; and

a chin strap assembly that releasably secures the helmet to the wearer.

42. The football helmet of claim 41, wherein the raised central band lacks any vent opening.

43. The football helmet of claim 41, wherein the raised central band has a width defined by a pair of opposed sidewalls that extend outwardly at an angle from an outer surface of the shell, wherein said width increases along an extent of the raised central band.

44. The football helmet of claim 43, wherein each sidewall has a curvilinear configuration as it extends between the crown region and the rear region of the shell.

45. The football helmet of claim 44, wherein each sidewall terminates proximate the ear opening of the shell.

46. The football helmet of claim 43, wherein the first plurality of vent openings are aligned along the first sidewall.

47. The football helmet of claim 41, wherein the raised central band has lower side portions, and wherein each lower side portion extends from the rear region of the shell towards the ear flap region of the shell.

48. The football helmet of claim 47, wherein the lower side portion terminates proximate the ear opening in the ear flap.

49. The football helmet of claim 41, wherein at least one vent opening in each of the first and second plurality of vent openings is positioned in the rear region of the shell.

50. The football helmet of claim 41, further comprising an internal pad assembly having an inflatable crown pad assembly, a rear pad assembly and two side pad assemblies, the crown pad assembly including an inflation valve aligned with an inflation opening in the central band, and wherein a connector extends into a connection opening in the central band to retain the crown pad assembly against an inner surface of the shell.

51. The football helmet of claim 41, wherein the ear flaps and a frontal edge of the front region define a frontal opening in the shell, wherein the raised central band commences a distance from the frontal edge.

52. The football helmet of claim 41, wherein the raised central band has opposed side portions, and wherein each side portion extends towards the ear flap region of the shell.

53. The football helmet of claim 50, wherein the crown pad assembly is separate and distinct from the rear pad assembly and the two side pad assemblies.

54. The football helmet of claim 41, wherein the shell includes three vent openings in each of the first and second plurality of vent openings, wherein a minor axis of the second vent opening intersects the ear openings.

55. The football helmet of claim 54, wherein a minor axis of the first vent openings are positioned in front of the ear openings, and wherein a minor axis of the third vent opening is positioned rearward of the ear openings.

56. The football helmet of claim 41, wherein the raised central band has a width defined by a pair of opposed sidewalls that extend outwardly from an outer surface of the shell, and wherein the shell includes three vent openings in each of the first and second plurality of vent openings, wherein a major axis of the second vent opening is substantially parallel to an extent of one of the sidewalls.

57. The football helmet of claim 56, wherein the third vent openings are positioned rearward of the second vent openings, and wherein a major axis of the third vent opening is substantially parallel to an extent of one of the sidewalls.

58. The football helmet of claim 41, wherein the shell has a frontal face guard connection component for securement of an upper, frontal portion of the face guard, wherein the first and second plurality of vent openings include a first vent opening, and wherein the distance between an outer edge of the first vent openings exceeds a width of the frontal face guard connection component.

59. The football helmet of claim 41, wherein the shell has a frontal face guard connection component for securement of an upper, frontal portion of the face guard, wherein a first vent opening in the first plurality of vent openings is positioned a first distance from the face guard connection component and a first vent opening in the second plurality of vent openings is positioned a second distance from the face guard connection component, and wherein the first distance and the second distance are equal.

60. The football helmet of claim 41, the shell further having:

an offset band extending around the rear region and above the lower edge, the offset band including;

an offset band wall having an outer band surface offset from the outer shell wall surface,

a pair of angled transition walls extending between the outer shell wall surface and the outer band surface, one of the angled transition walls positioned above the offset band wall, and the other of the angled transition walls positioned below the offset band wall, and

wherein the raised central band lacks any vent openings.

61. The football helmet of claim 60, further comprising:

an inflatable crown shock absorbing pad disposed in the crown region adjacent the inner shell wall surface, the crown shock absorbing pad including an inflation valve aligned with an inflation opening in the central band.

62. A football helmet comprising:

a plastic shell configured to receive a head of a wearer of the helmet, the shell having;

a front region,

a crown region,

a rear region,

two side regions wherein each side region has an ear flap with an ear opening,

a raised central band integrally formed as part of the shell and extending across the crown region to the rear region,

a first plurality of elongated vent openings in the shell, wherein said first plurality of vent openings are positioned beyond the raised central band and are aligned along a first side of the raised central band;

a second plurality of elongated vent openings in the shell, wherein said second plurality of vent openings are positioned beyond the raised central band and are aligned along a second side of the raised central band;

a face guard secured to the shell by a plurality of connectors; and

a chin strap assembly that releasably secures the helmet to the wearer.

63. The football helmet of claim 62, wherein the ear flaps and a frontal edge of the front region define a frontal opening in the shell, wherein the raised central band commences a distance from the frontal edge.

64. The football helmet of claim 62, wherein the shell has a frontal face guard connection component for securement of an upper, frontal portion of the face guard, the frontal face guard connection component defining a height and a width, and wherein the first and second plurality of vent openings each include a first vent opening, and wherein the distance between outer edges of the first vent openings exceeds the width of the frontal face guard connection component.

65. The football helmet of claim 62, wherein the shell has a substantially uniform thickness along a lateral cross-section including the two side regions and the crown region.