Clothes washer demand response by duty cycling the heater and/or the mechanical action

• US 8,943,857 B2
• Filed: 10/07/2010
• Issued: 02/03/2015
• Est. Priority Date: 09/15/2009
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: General Electric Company
• Inventors: Kappler, Jerrod Aaron, Finch, Michael F., Root, Steven Keith, Frazer, Daniel S., Helms, Chad Michael
• Primary Examiner(s): Perrin, Joseph L
• Application Number:
  US12/899,951
• Publication Number:
  US 20110061176A1
• Time in Patent Office: 1,580 Days
• Field of Search: 68/120.2, 68/121.2, 68/121.6, 68/122.1
• US Class Current: 68/12.16
• CPC Class Codes: D06F 2101/20 Operation modes, e.g. delicate laundry washing programs, service modes or refreshment cycles
• CPC Class Codes: D06F 2103/52 related to electric heating means, e.g. temperature or voltage
• CPC Class Codes: D06F 2105/28 Electric heating
• CPC Class Codes: D06F 2105/48 Drum speed
• CPC Class Codes: D06F 2105/54 Changing between normal operation mode and special operation modes, e.g. service mode, component cleaning mode or stand-by mode
• CPC Class Codes: D06F 33/46 Control of the energy or water consumption

Abstract

A clothes washer is provided comprising one or more power consuming functions and a controller in signal communication with an associated utility. The controller can receive and process a signal from the associated utility indicative of current state of an associated utility. The controller operates the clothes washer in one of a plurality of operating modes, including at least a normal operating mode and an energy savings mode in response to the received signal. The controller is configured to change the power consuming functions by changing the duty cycling profile of the heater and/or mechanical action of the basket in the energy savings mode.

Claims

1. A clothes washer comprising:

at least two power consuming features including a heater assembly configured to heat water used by the clothes washer and a drive system configured to effectuate mechanical action on a device intended to move a load of clothes disposed inside the clothes washer;

a controller configured to receive and process a signal indicative of the cost of supplied energy and, based on the received signal, is further configured to operate the clothes washer in one of a plurality of operating modes including at least a normal mode where the drive system is configured to operate over a first total cycle time and consume a first amount of energy, and an energy savings mode where drive system is configured to duty cycle so as to operate over a second total cycle time greater than the first total cycle time and consume a second amount of energy less than or equal to the first amount of energy;

wherein when the cost of supplied energy is above a user selected targeted energy cost, the controller is configured to operate the clothes washer in the energy savings mode.

2. The clothes washer of claim 1 wherein in the energy savings mode operation of the drive system is further modified by at least one of reducing an angular speed of rotation of a mechanical action effectuated by the drive system, altering a time between direction reversal of a mechanical action effectuated by the drive system, and altering an angular rotation of a mechanical action effectuated by the drive system.

3. The clothes washer of claim 2 wherein in the energy savings mode the amount of change of the at least one mechanical action effectuated by the drive system is dependent on the level of signal received.

4. The clothes washer of claim 1 wherein in the energy savings mode drive system is configured to operate intermittently to generate intermittent mechanical actions with equal time delays or pauses between subsequent mechanical actions.

5. The clothes washer of claim 1 wherein in the energy savings mode the heater assembly is duty cycled to reduce the average power used by the heater assembly.

6. The clothes washer of claim 5 wherein the heater assembly is intermittently turned on and off so that subsequent on periods and off period are equal.

7. The clothes washer of claim 5 wherein in the energy savings mode an amount of change of an average power of the heater assembly is dependent on the level or duration of the signal received.

8. The clothes washer of claim 1 wherein in the heater assembly is operatively associated with a water heating cycle and the drive system is operatively associated with at least one of a wash cycle, a rinse cycle and a spin cycle.

9. A clothes washer comprising:

a housing;

a tub or basket dimensioned to receive laundry items therein;

a drive system received in the housing configured to effectuate mechanical action to the tub or basket;

an inlet adapted to selectively provide water to the tub or basket;

an outlet adapted to selectively drain water from the tub or basket;

a heater assembly for heating water supplied through the inlet; and

a controller operatively associated with the tub or basket, inlet, outlet, and heater assembly for controlling operation of the clothes washer through various operating cycles, the controller configured to receive and process a signal indicative of the cost of supplied energy and, based on the received signal, is further configured to operate the clothes washer in one of a plurality of operating modes including at least a normal mode where the drive system is configured to operate over a first total cycle time and consume a first amount of energy and an energy savings mode where the drive system is configured to duty cycle so as to operate over a second total cycle time greater than the first total cycle time and consume a second amount of energy less than or equal to the first amount of energy;

wherein when the cost of supplied energy is above a user selected targeted energy cost, the controller is configured to operate the clothes washer in the energy savings mode.

10. The clothes washer of claim 9 wherein in the energy savings mode operation of the drive system is further modified by at least one of reducing an angular speed of rotation of a mechanical action effectuated by the drive system, altering a time between direction reversal of a mechanical action effectuated by the drive system, and altering an angular rotation of a mechanical action effectuated by the drive system.

11. The clothes washer of claim 10 wherein in the energy savings mode the amount of change of the at least one mechanical action effectuated by the drive system is dependent on the level of signal received.

12. The clothes washer of claim 9 wherein in the energy savings mode the drive system is configured to operate intermittently to generate intermittent mechanical actions with equal time delays or pauses between subsequent mechanical actions.

13. The clothes washer of claim 9 wherein in the energy savings mode the heater assembly is duty cycled to reduce the average power used by the heater assembly.

14. The clothes washer of claim 13 wherein the heater assembly is intermittently turned on and off so that subsequent on periods and off period are equal.

15. The clothes washer of claim 13 wherein in the energy savings mode an amount of change of an average power of the heater assembly is dependent on the level or duration of the signal received.

16. The clothes washer of claim 9 wherein in the heater assembly is operatively associated with a water heating cycle and the drive system is operatively associated with at least one of a wash cycle, a rinse cycle and a spin cycle.