Circuit interrupter employing a linear transducer to monitor contact erosion

• US 8,952,826 B2
• Filed: 10/03/2012
• Issued: 02/10/2015
• Est. Priority Date: 10/03/2012
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Leccia, Brad R., Castelein, Steven, Yanniello, Robert, De Jong, Johan
• Primary Examiner(s): BEE, ANDREW W.
• Application Number:
  US13/644,176
• Publication Number:
  US 20140090965A1
• Time in Patent Office: 860 Days
• Field of Search: 340/644, 340/652, 340/635, 307/116, 200/308, 218/123, 218/124, 324/424
• US Class Current: 340/652
• CPC Class Codes: G01R 31/3274 Details related to measuring, e.g. sensing, displaying or computing; Measuring of variables related to the contact pieces, e.g. wear, position or resistance measuring contact resistance G01R27/205
• CPC Class Codes: H01H 1/0015 Means for testing or for inspecting contacts, e.g. wear indicator measuring circuits G01R31/3274
• CPC Class Codes: H01H 11/0062 Testing or measuring non-electrical properties of switches, e.g. contact velocity monitoring contacts H01H1/0015; monitoring gas density H01H33/563; monitoring vacuum H01H33/668; calibrating H01H69/01; adjusting H01H71/74; testing of electrical properties G01R31/333
• CPC Class Codes: H01H 33/6662 using bistable electromagnetic actuators, e.g. linear polarised electromagnetic actuators

Abstract

A circuit interrupter includes, a first contact and a second contact, the second contact being moveable relative to the first contact, a drive assembly structured to move the second contact relative to the first contact, and an erosion monitoring device including a linear transducer coupled to a portion of the drive assembly. The liner transducer is structured to generate an output signal representative of an amount of linear displacement of the portion of the drive assembly, wherein the erosion monitoring device is structured to monitor a degree of erosion of at least one of the first contact and the second contact based on the output signal.

Claims

1. A circuit interrupter, comprising:

a first contact and a second contact, the second contact being moveable relative to the first contact;

a drive assembly structured to move the second contact relative to the first contact, the drive assembly including;

(i) a magnetic actuator, (ii) a rod member coupled to the magnetic actuator, (iii) a cylindrical ferromagnetic core coupled to the rod member, (iv) a drive rod coupled to a distal end of the rod member, the drive rod having a housing at a distal end thereof, the housing holding a spring, and (v) a push rod provided partially within the housing in engagement with the spring, wherein a distal end of the push rod is coupled to the second contact, and wherein an energy of the spring and the magnetic actuator together are structured to open the circuit interrupter by moving the second contact away from the first contact; and

an erosion monitoring device including a linear transducer and a control unit coupled to the linear transducer, the liner transducer being structured to generate an output signal representative of an energy of the spring used to move the second contact away from the first contact based on an amount of linear displacement of the cylindrical ferromagnetic core, wherein the control unit is structured to determine a velocity or an acceleration of the cylindrical ferromagnetic core based on the output signal responsive to the circuit interrupter moving from a closed condition in which the first contact engages the second contact to an open condition in which the first contact does not engage the second contact and monitor a degree of erosion of at least one of the first contact and the second contact based on the velocity or the acceleration.

2. The circuit interrupter according to claim 1, wherein the first contact and the second contact are provided as part of a vacuum interrupter within a vacuum chamber.

3. The circuit interrupter according to claim 2, wherein at least the vacuum interrupter and the drive assembly are provided within a main housing, and wherein the first contact is fixed relative to the main housing.

4. The circuit interrupter according to claim 1, wherein the linear transducer is a linear variable differential transformer (LVDT).

5. A method of monitoring a degree of erosion of at least one of a first contact and a second contact of a circuit interrupter having a drive assembly structured to move the second contact relative to the first contact, the drive assembly including:

(i) a magnetic actuator, (ii) a rod member coupled to the magnetic actuator, (iii) a cylindrical ferromagnetic core coupled to the rod member, (iv) a drive rod coupled to a distal end of the rod member, the drive rod having a housing at a distal end thereof, the housing holding a spring, and (v) a push rod provided partially within the housing in engagement with the spring, wherein a distal end of the push rod is coupled to the second contact, and wherein an energy of the spring and the magnetic actuator together are structured to open the circuit interrupter by moving the second contact away from the first contact, the method comprising;

measuring with a linear transducer an energy of the spring used to move the second contact away from the first contact based on an amount of linear displacement of the cylindrical ferromagnetic core responsive to the circuit interrupter moving from a closed condition in which the first contact engages the second contact to an open condition in which the first contact does not engage the second contact;

generating an output signal representative of the energy of the spring and the amount of linear displacement;

determining a velocity or an acceleration of the cylindrical ferromagnetic core based on the output signal;

monitoring a degree of erosion of at least one of the first contact and the second contact based on the velocity or the acceleration; and

determining that the degree of erosion has at least reached a predetermined level based on the monitoring.

6. The method according to claim 5, wherein the first contact and the second contact are provided as part of a vacuum interrupter within a vacuum chamber.

7. The method according to claim 6, wherein at least the vacuum interrupter and the drive assembly are provided within a main housing, and wherein the first contact is fixed relative to the main housing.

8. The method according to claim 5, wherein the linear transducer is a linear variable differential transformer (LVDT).