Patient-specific partial knee guides and other instruments

• US 8,956,364 B2
• Filed: 08/29/2012
• Issued: 02/17/2015
• Est. Priority Date: 04/29/2011
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Catanzarite, Joshua B., Mauch, Thomas J.
• Primary Examiner(s): BATES, DAVID W
• Application Number:
  US13/597,478
• Publication Number:
  US 20120323246A1
• Time in Patent Office: 902 Days
• Field of Search: 606/88
• US Class Current: 606/88
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2017/568 produced with shape and dimensions specific for an individual patient
• CPC Class Codes: A61F 2002/3895 unicompartimental

Abstract

A patient-specific unicompartmental tibial guide has a patient-specific body with an inner surface. The inner surface is preoperatively configured to nestingly conform and mate in only one position with an anterior portion and a proximal portion of a tibial bone of a specific patient. The tibial guide includes a vertical resection channel having a variable width preoperatively configured for guiding a vertical resection through the proximal portion of the tibial bone.

Claims

1. A surgical kit for unicompartmental knee arthroplasty comprising:

a patient-specific unicompartmental tibial guide having a patient-specific body with an inner surface preoperatively configured to nestingly conform and mate in only one position with an anterior portion and a proximal portion of a tibial bone of a specific patient, the tibial guide including a vertical resection channel having a variable width preoperatively configured for guiding a vertical resection through the proximal portion of the tibial bone, wherein the vertical resection channel is formed between first and second curved surfaces of corresponding first and second flanges of the tibial guide, wherein the first and second curved surfaces are piecewise convex towards one another in at least one of a coronal plane relative to the patient or an axial plane relative to the patient.

2. The surgical kit of claim 1, wherein the variable width varies in a coronal plane relative to the patient.

3. The surgical kit of claim 1, wherein the variable width varies in an axial plane relative to the patient.

4. The surgical kit of claim 1, wherein the variable width varies in a coronal plane and in an axial plane relative to the patient.

5. The surgical kit of claim 1, wherein the first and second curved surfaces are piecewise convex in coronal and axial planes relative to the patient.

6. The surgical kit of claim 1, wherein the tibial guide includes a drill guide portion preoperatively configured for drilling first and second anterior holes into the tibial bone for guiding a horizontal tibial resection.

7. The surgical kit of claim 6, wherein the drill guide portion is unitarily attached to the patient-specific body.

8. The surgical kit of claim 1, wherein the vertical resection channel ends in a safety hole formed between first and second resection flanges, the safety hole configured to receive a stop pin limiting a depth of the vertical resection.

9. The surgical kit of claim 1, further comprising a unitary patient-specific unicompartmental femoral guide having a patient-specific body with an inner surface preoperatively configured to nestingly conform and mate in only one position with an anterior portion and a distal portion of a distal femoral bone of a specific patient, the femoral guide including an elongated slot with a tapered inner wall.

10. The surgical kit of claim 9, further comprising a femoral drill template having a tapered outer portion configured to be received in the elongated slot and first and second guiding holes configured for drilling holes into the femoral bone to support a resection block.

11. The surgical kit of claim 1, further comprising a knee implant assembly for partial knee arthroplasty.

12. The surgical kit of claim 1, wherein at least one flange defines a side window communicating with the vertical resection channel to provide for visualization and/or debris clearance.

13. The surgical kit of claim 1, wherein the patient-specific body defines a window formed as an elongated slot in the patient-specific body.

14. A surgical kit for a unicompartmental knee arthroplasty, comprising:

a patient-specific tibial guide having,

a patient-specific body portion having a proximal portion and an anterior portion configured to nestingly conform and mate with a proximal portion and an anterior portion of a tibial bone of a specific patient, respectively, and

a drill/resection block coupled to the patient-specific body having a drill guide portion configured for drilling first and second anterior holes into the tibial bone and a resection guide portion defining a vertical resection channel for guiding a vertical resection into the tibial bone, wherein the vertical resection channel is formed between first and second curved surfaces of corresponding first and second flanges of the tibial guide, wherein the first and second curved surfaces are piecewise convex towards one another in at least one of a coronal plane relative to the patient or an axial plane relative to the patient.

15. The surgical kit of claim 14, wherein the vertical resection channel has a variable width.

16. The surgical kit of claim 15, wherein the variable width varies in a coronal plane, an axial plane, or a combination relative to the patient.

17. A surgical kit for a unicompartmental knee arthroplasty, comprising:

a patient-specific tibial guide having a patient-specific body with an inner surface preoperatively configured to nestingly conform and mate in only one position with a tibial bone of a specific patient, the tibial guide including first and second flanges defining a vertical resection channel having a variable width preoperatively configured for guiding a vertical resection through a proximal portion of the tibial bone, wherein the vertical resection channel is formed between first and second curved surfaces of corresponding first and second flanges of the tibial guide, wherein the first and second curved surfaces are piecewise convex towards one another in at least one of a coronal plane relative to the patient or an axial plane relative to the patient.

18. A surgical kit for a unicompartmental knee arthroplasty, comprising:

a patient-specific tibial guide having a patient-specific body with an inner surface preoperatively configured to nestingly conform and mate in only one position with a proximal portion of a tibial bone of a specific patient, the tibial guide having first and second flanges defining a vertical resection channel that ends in a safety hole formed between the first and second flanges, wherein the safety hole is configured to receive a stop pin limiting a depth of a vertical resection, wherein the first and second flanges of the tibial guide are formed as first and second curved surfaces, wherein the first and second curved surfaces are piecewise convex towards one another in at least one of a coronal plane relative to the patient or an axial plane relative to the patient.

19. The surgical kit of claim 18, wherein the vertical resection channel has a variable width.