Materials and configurations for scalable microbial fuel cells

• US 8,962,165 B2
• Filed: 05/01/2007
• Issued: 02/24/2015
• Est. Priority Date: 05/02/2006
• Status: Active Grant

• Current Assignee: Penn State Research Foundation
• Original Assignee: Penn State Research Foundation
• Inventors: Logan, Bruce
• Primary Examiner(s): Cano, Milton I
• Assistant Examiner(s): THOMAS, BRENT C
• Application Number:
  US11/799,194
• Publication Number:
  US 20070259217A1
• Time in Patent Office: 2,856 Days
• Field of Search: 429/2, 429/401
• US Class Current: 429/2
• CPC Class Codes: C02F 3/005 Combined electrochemical biological processes aeration by electrolytically produced oxygen bubbles C02F3/202
• CPC Class Codes: H01M 4/8657 layered
• CPC Class Codes: H01M 4/90 Selection of catalytic material
• CPC Class Codes: H01M 4/9008 Organic or organo-metallic compounds
• CPC Class Codes: H01M 8/16 Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02W 10/37 using solar energy

Abstract

Devices for production of electricity and/or hydrogen gas are provided by the present invention. In particular, microbial fuel cells for production of electricity and modified microbial fuel cells for production of hydrogen are detailed. A tube cathode is provided which includes a membrane forming a general tube shape. An anode is provided which has a specific surface area greater than 100 m²/m³. In addition, the anode is substantially non-toxic to anodophilic bacteria. Combinations of particular anodes and cathodes are included in microbial fuel cells and modified microbial fuel cells.

Claims

1. A microbial fuel cell, comprising:

an electrode module, comprising a cathode having a longest dimension, the cathode comprising a membrane, the membrane forming a cathode wall generally enclosing and defining an interior space, the cathode wall having an internal surface adjacent the interior space and an opposed external surface, the wall extending between a first end and a second end; and

an anode disposed in the interior space fowled by the cathode wall, the anode having a longest dimension and an anode surface area greater than 100 m²/m³, the anode substantially non-toxic to anodophilic bacteria; and

an electrically conductive connector connecting the anode and the cathode, wherein the anode and cathode are positionable such that the longest dimension of the anode is at an angle in the range between 0 and 180 degrees with respect to the longest dimension of the cathode, and wherein the ratio of the anode surface area to the cathode surface area is in the range of 1.5;

1-1000;

1.

2. The microbial fuel cell of claim 1 wherein the membrane is selected from the group consisting of:

a nanofiltration membrane, an ultrafiltration membrane, and an ion exchange membrane.

3. The microbial fuel cell of claim 1 further comprising a conductive material in contact with the internal surface or the external surface of the membrane, the conductive material in electrically conductive connection with the electrically conductive connector.

4. The microbial fuel cell of claim 3 wherein the conductive material is a carbon-based material.

5. The microbial fuel cell of claim 3 wherein the conductive material is graphite.

6. The microbial fuel cell of claim 3 wherein the conductive material is a carbon-based coating, the carbon-based coating present on at least about 50% of the internal surface or the external surface of the membrane.

7. The microbial fuel cell of claim 1, further comprising a catalyst.

8. The microbial fuel cell of claim 7, wherein the catalyst is selected from the group consisting of:

a metal-containing catalyst, a non-metal containing catalyst, and a combination thereof.

9. The microbial fuel cell of claim 1, wherein the anode is a brush anode.

10. The microbial fuel cell of claim 1, comprising two or more anodes.

11. The microbial fuel cell of claim 1, comprising two or more cathodes.

12. The microbial fuel cell of claim 1, further comprising a power source for enhancing an electrical potential between the anode and the cathode in order to produce hydrogen from the microbial fuel cell, the power source in electrical communication with the anode and the cathode.

13. The microbial fuel cell of claim 12 wherein the power source is a second microbial fuel cell, the second microbial fuel cell configured to produce electricity.

14. A microbial fuel cell, comprising:

an anode having a specific surface area greater than 100 m²/m³, the anode substantially non-toxic to anodophilic bacteria;

a cathode comprising a membrane, the membrane forming a cathode wall generally enclosing and defining an interior space, the anode disposed in the interior space; and

an electrically conductive connector connecting the anode and the cathode.

15. The microbial fuel cell of claim 14, wherein the anode comprises one or more conductive fibers.

16. The microbial fuel cell of claim 15, wherein the one or more conductive fibers is attached to a conductive core support.

17. The microbial fuel cell of claim 16, wherein each individual fiber of the one or more conductive fibers is attached to the conductive core support.

18. The microbial fuel cell of claim 16, wherein at least a portion of the one or more fibers comprises one or more carbon fibers.

19. The microbial fuel cell of claim 14, comprising two or more anodes.

20. The microbial fuel cell of claim 14, comprising two or more cathodes.

21. The microbial fuel cell of claim 14, further comprising a power source for enhancing an electrical potential between the anode and the cathode in order to produce hydrogen from the microbial fuel cell, the power source in electrical communication with the anode and the cathode.

22. The microbial fuel cell of claim 21 wherein the power source is a second microbial fuel cell, the second microbial fuel cell configured to produce electricity.

23. The cathode for a microbial fuel cell of claim 14 further comprising a conductive material in contact with the internal surface or the external surface of the membrane, the conductive material in electrically conductive connection with the electrically conductive connector.

24. The cathode for a microbial fuel cell of claim 23 wherein the conductive material is a carbon-based material.

25. The cathode for a microbial fuel cell of claim 23 wherein the conductive material is graphite.

26. The cathode for a microbial fuel cell of claim 23 wherein the conductive material is present on at least about 50% of the internal surface or the external surface of the membrane.

27. The cathode for a microbial fuel cell of claim 14, further comprising a catalyst selected from the group consisting of:

a catalyst for enhancement of oxygen reduction and a catalyst for enhancement of proton reduction.

28. The cathode of claim 14, wherein at least one of the first or second ends is closed.

29. The cathode of claim 14, wherein the interior space is at least partially filled with a liquid.

30. The cathode of claim 14, wherein the wall has a shape selected from the group consisting of:

generally cylindrical and generally hollow slab-shaped.

31. A microbial fuel cell, comprising:

an anode having a specific surface area greater than 100 m²/m³ and a porosity of 90% or greater, wherein the anode is substantially non-toxic to anodophilic bacteria;

a cathode comprising a polyolefin-containing membrane, the membrane forming a cathode wall generally enclosing and defining an interior space, the anode disposed in the interior space; and

an electrically conductive connector connecting the anode and the cathode.