Medical fluid pump systems and related components and methods

• US 8,986,254 B2
• Filed: 04/24/2012
• Issued: 03/24/2015
• Est. Priority Date: 03/20/2009
• Status: Expired due to Fees

• Current Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Inventors: Morris, Jules Jay, Folden, Thomas Irvin
• Primary Examiner(s): Berdichevsky, Aarti Bhatia
• Assistant Examiner(s): OSINSKI, BRADLEY JAMES
• Application Number:
  US13/454,632
• Publication Number:
  US 20120209169A1
• Time in Patent Office: 1,064 Days
• Field of Search: 604/27, 604/29, 604/132, 604/140, 604/141, 604/153, 604/146, 604/151, 604/152, 604/131, 417/477.2
• US Class Current: 604/153
• CPC Class Codes: A61M 1/14 Dialysis systems; Artificial kidneys; Blood oxygenators semi-permeable membranes characterised by the material, manufacturing processes therefor B01D71/00 ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
• CPC Class Codes: A61M 1/152 Details related to the interface between cassette and machine
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/156 Constructional details of the cassette, e.g. specific details on material or shape
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 2205/106 reciprocating
• CPC Class Codes: A61M 2205/121 interface between cassette and base

Abstract

A medical fluid delivery cassette configured for use with a medical fluid pumping system. The cassette includes a base, a membrane attached to the base, and an adhesive disposed on a portion of the membrane overlying a fluid pump chamber of the cassette. The portion of the membrane overlying the fluid pump chamber is moveable such that the volume of the fluid pump chamber can be changed.

Claims

1. A medical fluid delivery cassette, comprising:

a base defining an opening;

a membrane attached to the base covering the opening, the membrane together with the base defining a fluid pump chamber, a flow pathway that leads from the fluid pump chamber to an inlet of the cassette, and a flow pathway that leads from the fluid pump chamber to an outlet of the cassette, and a portion of the membrane overlying the fluid pump chamber being moveable relative to the base such that the volume of the fluid pump chamber can be changed by applying a force to the portion of the membrane overlying the fluid pump chamber;

an adhesive coating on an outside surface of the portion of the membrane overlying the fluid pump chamber; and

a release layer substantially covering and releasably attached to the adhesive coating.

2. The medical fluid delivery cassette of claim 1, wherein the release paper is a wax-coated paper.

3. The medical fluid delivery cassette of claim 1, wherein the adhesive coating is disposed on a portion of the membrane that is contacted by a piston head of a medical fluid pump system during use.

4. The medical fluid delivery cassette of claim 1, wherein the release layer is removable from the adhesive coating to expose at least a portion of the adhesive coating.

5. The medical fluid delivery cassette of claim 4, wherein the release layer comprises a pull tab that extends beyond an outer boundary of the adhesive.

6. The medical fluid delivery cassette of claim 1, wherein the medical fluid delivery cassette is configured for use with a dialysis machine.

7. The medical fluid delivery cassette of claim 1, wherein the medical fluid delivery cassette is configured for use with a peritoneal dialysis machine.

8. The medical fluid delivery cassette of claim 1, wherein the adhesive coating has a greater affinity for the membrane than for a piston head of a medical fluid pumping system when the cassette is in use with the medical fluid pumping system such that the piston head can be retracted in a manner to separate the piston head from the adhesive without separating the adhesive from the membrane.

9. The medical fluid delivery cassette of claim 1, wherein the adhesive coating comprises first and second layers of adhesive, the first layer of adhesive being in contact with the membrane.

10. The medical fluid delivery cassette of claim 9, further comprising a base layer disposed between the first and second layers of adhesive.

11. A medical fluid delivery method, comprising:

adhering a first piston head of a medical system to a membrane of a medical fluid delivery cassette by moving the first piston head into contact with adhesive disposed on a portion the membrane overlying a first fluid pump chamber; and

with the first piston head adhered to the membrane, changing a volume of the first fluid pump chamber by flexing the portion of the membrane overlying the first fluid pump chamber with the first piston head.

12. The medical fluid delivery method of claim 11, wherein the adhesive has a greater affinity for the membrane than for the first piston head such that the first piston head can be retracted in a manner to separate the first piston head from the adhesive without separating the adhesive from the membrane.

13. The medical fluid delivery method of claim 12, wherein flexing the portion of the membrane overlying the first fluid pump chamber comprises moving the first piston head away from the cassette with a force that does not exceed the affinity between the membrane and the adhesive.

14. The medical fluid delivery method of claim 11, further comprising decoupling the first piston head from the membrane by moving the first piston head relative to the cassette.

15. The medical fluid delivery method of claim 14, wherein the adhesive remains attached to the membrane after decoupling the first piston head from the membrane.

16. The medical fluid delivery method of claim 11, further comprising decoupling the first piston head from the membrane by moving the piston head in a direction substantially perpendicular to the cassette.

17. The medical fluid delivery method of claim 11, further comprising adhering a second piston head to the membrane by moving the second piston head into contact with adhesive disposed on a portion of the membrane overlying a second fluid pump chamber and, with the second piston head adhered to the membrane, changing a volume of the second fluid pump chamber by flexing the portion of the membrane overlying the second fluid pump chamber with the second piston head.

18. The medical fluid delivery method of claim 11, further comprising disposing the adhesive on the membrane by applying a release layer carrying adhesive to the membrane.

19. The medical fluid delivery method of claim 18, further comprising removing the release layer from the adhesive.

20. The medical fluid delivery method of claim 19, wherein removing the release layer comprises pulling on a pull tab of the release paper, the pull tab extending beyond an outer boundary of the adhesive prior to removing the release layer from the adhesive.