Device for reducing the likelihood of damage to a trailing cable

• US 8,989,929 B2
• Filed: 01/22/2010
• Issued: 03/24/2015
• Est. Priority Date: 01/22/2010
• Status: Active Grant

• Current Assignee: Joy Global Underground Mining LLC (Komatsu Ltd.)
• Original Assignee: Joy Mm Delaware Incorporated (Mitsui & Company Limited)
• Inventors: Thomas, Terry M., Anderson, Douglas F., Sutton, Darin M., Herdle, David K., Smith, Phillip E.
• Primary Examiner(s): Tran, Khoi
• Assistant Examiner(s): Nguyen, Bao Long T
• Application Number:
  US12/692,145
• Publication Number:
  US 20110184597A1
• Time in Patent Office: 1,887 Days
• Field of Search: None
• US Class Current: 701/22
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 9/00 Electric propulsion with power supply external to the vehicle electric propulsion for monorail vehicles, suspension vehicles or rack railways B60L13/00; in combination with batteries or fuel cells within the vehicle B60L50/53
• CPC Class Codes: B65H 2701/34 electric cords or electric power cables
• CPC Class Codes: B65H 75/425 attached to, or forming part of a vehicle, e.g. truck, trailer, vessel
• CPC Class Codes: B65H 75/4484 Electronic arrangements or adaptations for controlling the winding or unwinding process, e.g. with sensors
• CPC Class Codes: B65H 75/4486 Electric motors
• CPC Class Codes: H02G 11/02 using take-up reel or drum

Abstract

A device for reducing damage to an electric vehicle powered by a trailing cable, the device including an electric sensor for determining the mobile equipment'"'"'s position relative to a hazard, and an electric controller responsive to the electrical means for operating a motor to change the operation of the electric vehicle to reduce the likelihood of adverse effects to the trailing cable if the electric vehicle'"'"'s position is near the hazard.

Claims

1. A shuttle car comprising:

a frame for hauling mined material and supported for movement in a mine;

a drive motor driving a mechanism for moving the shuttle car;

a cable connected to a power source and providing power to the drive motor;

a reel for reeling in and paying out the cable, the reel being rotated by a winding motor;

a sensor for detecting a position of the shuttle car relative to at least one of a hazard and a tie-off point; and

a controller configured to receive the position detected by the sensor, the controller modifying a speed of the drive motor and a speed of the winding motor when the position is within a predetermined distance with respect to one of the hazard and the tie-off point.

2. The shuttle car of claim 1, wherein the sensor includes a plurality of passive transmitters coupled to the cable at regular intervals, and a detector positioned proximate the cable, the detector counting the number of passive transmitters that pass the detector as the cable is reeled in or paid out.

3. The shuttle car of claim 1, wherein the sensor includes an RFID tag located at a hazard and a reader positioned on the shuttle car, the reader detecting the RFID tag to determine the presence of the hazard.

4. The shuttle car of claim 1, wherein the controller is configured to modify a direction of rotation of the winding motor when the position is within a predetermined distance with respect to the tie-off point.

5. The shuttle car of claim 2, wherein the sensor approximates a distance of the shuttle car from the tie-off point based on the number of passive transmitters counted by the detector.

6. The shuttle car of claim 2, wherein each passive transmitter includes a magnet, and the detector includes a Hall effect sensor.

7. The shuttle car of claim 5, wherein the controller adjusts the speed of the winding motor based on the approximated distance from the tie-off point.

8. The shuttle car of claim 5, wherein the controller reduces the speed of the drive motor and the speed of the winding motor as the shuttle car approaches the tie-off point.

9. A system for controlling operation of a mining machine, the mining machine including a frame for hauling mined material, a drive motor, a cable connected to a power source and providing power to the drive motor, a reel for reeling in and paying out the cable, and a winding motor for rotating the reel, the system comprising:

a sensor for detecting a position of the mining machine relative to a tie-off point; and

a controller configured to receive the position detected by the sensor, the controller modifying a speed of the drive motor and a speed of the winding motor when the position is within a predetermined distance with respect to the tie-off point.

10. The system of claim 9, wherein the sensor includes a plurality of passive transmitters coupled to the cable at regular intervals, and a detector positioned proximate the cable, the detector counting the number of passive transmitters that pass the detector as the cable is reeled in or paid out.

11. The system of claim 9, wherein the controller is configured to modify a direction of rotation of the winding motor when the position is within a predetermined distance with respect to the tie-off point.

12. The system of claim 10, wherein the sensor approximates a distance of the shuttle car from the tie-off point based on the number of passive transmitters counted by the detector.

13. The system of claim 10, wherein each passive transmitter includes a magnet, and the detector includes a Hall effect sensor.

14. The system of claim 12, wherein the controller adjusts the speed of the winding motor based on the approximated distance from the tie-off point.

15. The system of claim 12, wherein the controller reduces the speed of the drive motor and the speed of the winding motor as the shuttle car approaches the tie-off point.

16. A shuttle car comprising:

a frame for hauling mined material and supported for movement in a mine;

a drive motor driving a mechanism for moving the shuttle car;

a cable connected to a power source and providing power to the drive motor;

a reel for reeling in and paying out the cable, the reel being rotated by a winding motor;

a sensor including an RFID tag positioned proximate a hazard and a reader positioned on the shuttle car, the reader detecting the RFID tag to determine the presence of the hazard; and

a controller configured to receive a signal indicating the presence of the hazard, the controller reducing a speed of the drive motor and a speed of the winding motor in response to the detection of the RFID tag by the reader.

17. The shuttle car of claim 16, further comprising a second sensor, the second sensor including a plurality of passive transmitters coupled to the cable at regular intervals and a detector positioned proximate the cable, the detector counting the number of passive transmitters that pass the detector as the cable is reeled in or paid out.

18. The shuttle car of claim 17, wherein the second sensor approximates a distance of the shuttle car from a tie-off point based on the number of passive transmitters counted by the detector.

19. The shuttle car of claim 17, wherein each passive transmitter includes a magnet, and the detector includes a Hall effect sensor.

20. The shuttle car of claim 18, wherein the controller adjusts the speed of the winding motor based on the approximated distance from the tie-off point.

21. The shuttle car of claim 18, wherein the controller reduces the speed of the drive motor and the speed of the winding motor as the shuttle car approaches the tie-off point.