Methods, systems and apparatus for generating voltage commands used to control operation of a permanent magnet machine

• US 9,000,701 B2
• Filed: 12/04/2012
• Issued: 04/07/2015
• Est. Priority Date: 12/30/2011
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Schulz, Steven E., Bae, Bon Ho, Majarov, Konstantin S., Son, Yo Chan
• Primary Examiner(s): Ip, Paul
• Assistant Examiner(s): JOSEPH, DEVON A
• Application Number:
  US13/693,953
• Publication Number:
  US 20130169202A1
• Time in Patent Office: 854 Days
• Field of Search: None
• US Class Current: 318/400.23
• CPC Class Codes: B60L 15/025 using field orientation; Vector control; Direct Torque Control [DTC]
• CPC Class Codes: H02P 21/0021 using different modes of control depending on a parameter, e.g. the speed
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility

Abstract

Methods, systems and apparatus are provided for generating voltage commands used to control operation of a permanent magnet machine. For example, a control system is provided that generates voltage command signals for controlling a permanent magnet machine during a transition from an initial operating condition to a final operating condition. The control system includes a processor configured to execute software instructions, and a memory configured to store software instructions accessible by the processor. The software instructions comprise a voltage command generator module. Based on an electrical angular frequency of the permanent magnet machine, and synchronous reference frame current signals, the voltage command generator module is configured to generate ramped voltage command signals that each change linearly in accordance with a slope during a transition period that is set to a rise time.

Claims

1. A control system for generating voltage command signals for controlling a permanent magnet machine during a transition from an initial operating condition to a final operating condition, the control system comprising:

a processor configured to execute software instructions; and

a memory configured to store software instructions accessible by the processor, wherein the software instructions comprise;

a voltage command generator module configured to generate ramped voltage command signals, based on an electrical angular frequency of the permanent magnet machine, and synchronous reference frame current signals, wherein the ramped voltage command signals each change linearly in accordance with a slope during a transition period that is set to a rise time, wherein the ramped voltage command signals are generated based on the rise time, offset values, and slopes that define trajectories of the ramped voltage command signals, wherein the ramped voltage command signals change from initial values at the initial operating condition by the offset values, then change linearly in accordance with the slopes during the transition period, and after the transition period, change by the offset values to final values at the final operating condition.

2. A system according to claim 1, wherein the rise time is equal to either:

(1) a fundamental electrical period, which is the inverse of the electrical angular frequency, or

(2) a maximum rise time if the fundamental electrical period is greater than the maximum rise time.

3. A system according to claim 1, wherein the ramped voltage command signals generated by the voltage command generator module comprise:

a ramped d-axis voltage command signal that is generated based on the rise time, a first offset value, and a first slope, wherein the ramped d-axis voltage command signal changes from an initial value of the ramped d-axis voltage command signal at the initial operating condition by the first offset value, then changes linearly in accordance with the first slope during the transition period, and after the transition period changes by the first offset value to a final value of the ramped d-axis voltage command signal at the final operating condition; and

a ramped q-axis voltage command signal that is generated based on the rise time, a second offset value, and a second slope, the rise time, and the set of discrete timer values, wherein the ramped q-axis voltage command signal changes from an initial value of the ramped q-axis voltage command signal at the initial operating condition by the second offset value, then changes linearly in accordance with the second slope during the transition period, and after the transition period changes by the second offset value to a final value of the ramped q-axis voltage command signal at the final operating condition.

4. A system according to claim 3, wherein the synchronous reference frame current signals comprise a d-axis current signal and a q-axis current signal, and wherein the voltage command generator module comprises:

a ramped voltage command generator module, comprising;

an initial condition and transition parameter computation module that is configured to generate, based on the electrical angular frequency, the d-axis current signal, and the q-axis current signal;

the first offset value, the first slope, the second offset value, the second slope and the rise time.

5. A system according to claim 4, wherein the voltage command generator module further comprises:

a standard voltage command generator module that is configured to generate a standard d-axis voltage command signal and a standard q-axis voltage command signal based on a torque command signal, the electrical angular frequency, the DC input voltage, the d-axis current signal, and the q-axis current signal.

6. A system according to claim 5, further comprising:

a controller configured to generate a flag that is either;

disabled when the voltage command generator module is configured to operate in standard voltage command generation mode, or

enabled when the voltage command generator module is configured to operate in ramped voltage command generation mode; and

wherein the software instructions further comprise;

a selection module configured to select between the outputs generated by the standard voltage command generator module and the ramped voltage command generator module, wherein the selection module outputs either;

the standard d-axis voltage command signal and the standard q-axis voltage command signal when the flag is disabled;

or

the ramped d-axis voltage command signal and the ramped q-axis voltage command signal when the flag is enabled.

7. A system according to claim 6, wherein the controller is configured to determine whether a transition from the initial operating condition to the final operating condition indicates that ramped voltage command generation mode is to be disabled or enabled.

8. A system according to claim 6, when the controller determines that the flag is to be enabled, wherein the initial condition and transition parameter computation module is configured to:

determine initial operating conditions of the permanent magnet machine comprising initial rotor fluxes and the electrical angular frequency;

compute the fundamental electrical period based on the electrical angular frequency, and set the rise time equal to either (1) the fundamental electrical period or (2) the maximum rise time if the fundamental electrical period is greater than the maximum rise time; and

compute, based on final rotor fluxes of the permanent magnet machine, the initial rotor fluxes and the electrical angular frequency, the first offset value, the first slope, the second offset value, and the second slope.

9. A system according to claim 8, wherein the initial condition and transition parameter computation module is configured to:

determine, based on the electrical angular frequency, the d-axis current signal and the q-axis current signal, initial operating conditions comprising;

an initial value for the d-axis flux, an initial value for the q-axis flux, an initial value for the d-axis voltage command signal, and an initial value for the d-axis voltage command signal;

determine the rise time based on the electrical angular frequency;

generate a final value for a d-axis flux and a final value of the d-axis voltage command signal based on a final value of a d-axis current signal; and

generate a final value for a q-axis flux and a final value of the q-axis voltage command signal based on a final value of a q-axis current signal.

10. A system according to claim 9, wherein the initial condition and transition parameter computation module is configured to:

generate the first offset value by computing a difference between the final d-axis flux and the initial d-axis flux divided by the rise time;

generate the first slope by computing a difference between the final value of the d-axis voltage command signal and the initial value of d-axis voltage command signal and dividing by the rise time to generate the first slope;

generate the second offset value by computing a difference between a final q-axis flux and an initial q-axis flux divided by the rise time; and

generate the second slope by computing a difference between the final value of the q-axis voltage command signal and the initial value of q-axis voltage command signal and dividing by the rise time.

11. A system according to claim 10, wherein the voltage command trajectory computation module is further configured to perform processing events (1) through (5) as follows:

(1) upon receiving an indication the initial condition and transition parameter computation module, start a timer at a first value in a set of discrete timer values, set the ramped d-axis voltage command signal to a first value that corresponds to the initial operating condition and set the ramped q-axis voltage command signal to a second value that corresponds to the initial operating condition;

(2) change the first value by an increment to a first updated value corresponding to the first slope at a present value of the timer, and change the second value by an increment to a second updated value corresponding to the second slope at the present value of the timer, wherein the present value of the timer is a first value in the set of discrete timer values during the first iteration of processing event (2);

(3) determine whether the present value of the timer is less than the rise time;

(4) when the present value of the timer is determined to be greater than or equal to the rise time, set the ramped d-axis voltage command signal to a first final value that corresponds to a final operating condition, and set the ramped q-axis voltage command signal to a second final value that corresponds to the final operating condition; and

(5) when the present value of the timer is determined to be less than the rise time, change the timer to a new present value and repeat processing events (2) and (3), wherein the new present value is the next value in the set of discrete timer values.

12. A processor-readable storage medium having processor-readable code embodied thereon for programming at least one processor to perform a method for generating voltage command signals for controlling a permanent magnet machine during a transition from an initial operating condition to a final operating condition, the method comprising:

generating ramped voltage command signals, based on an electrical angular frequency of the permanent magnet machine, and synchronous reference frame current signals, wherein the ramped voltage command signals each change linearly in accordance with a slope during a transition period that is set to a rise time, wherein the ramped voltage command signals are generated based on the rise time, offset values, and slopes that define trajectories of the ramped voltage command signals, wherein the ramped voltage command signals change from initial values at the initial operating condition by the offset values, then change linearly in accordance with the slopes during the transition period, and after the transition period, change by the offset values to final values at the final operating condition.

13. A method according to claim 12, wherein the rise time is equal to either:

(1) a fundamental electrical period, which is the inverse of the electrical angular frequency, or

(2) a maximum rise time if the fundamental electrical period is greater than the maximum rise time.

14. A method according to claim 12, wherein the ramped voltage command signals comprise:

a ramped d-axis voltage command signal that is generated based on a first offset value, a first slope the rise time, and a set of discrete timer values, wherein the ramped d-axis voltage command signal changes from an initial value of the ramped d-axis voltage command signal at the initial operating condition by the first offset value, then changes linearly in accordance with the first slope during the transition period, and after the transition period changes by the first offset value to a final value of the ramped d-axis voltage command signal at the final operating condition; and

a ramped q-axis voltage command signal that is generated based on a second offset value, a second slope, the rise time, and the set of discrete timer values, wherein the ramped q-axis voltage command signal changes from an initial value of the ramped q-axis voltage command signal at the initial operating condition by the second offset value, then changes linearly in accordance with the second slope during the transition period, and after the transition period changes by the second offset value to a final value of the ramped q-axis voltage command signal at the final operating condition.

15. A method according to claim 14, wherein the synchronous reference frame current signals comprise a d-axis current signal and a q-axis current signal, and wherein generating comprises:

generating, based on the electrical angular frequency, the d-axis current signal, and the q-axis current signal;

the first offset value, the first slope, the second offset value, the second slope and the rise time.

16. A method according to claim 15, further comprising:

generating a standard d-axis voltage command signal and a standard q-axis voltage command signal based on a torque command signal, the electrical angular frequency, the DC input voltage, the d-axis current signal, and the q-axis current signal;

generating a flag that is either;

disabled when the voltage command generator module is configured to operate in standard voltage command generation mode, or enabled when the voltage command generator module is configured to operate in ramped voltage command generation mode; and

selecting and outputting either;

the standard d-axis voltage command signal and the standard q-axis voltage command signal when the flag is disabled;

or the ramped d-axis voltage command signal and the ramped q-axis voltage command signal when the flag is enabled.

17. A method according to claim 16, further comprising:

determining whether a transition from the initial operating condition to the final operating condition indicates that ramped voltage command generation mode is to be disabled or enabled;

when it is determined that the flag is to be enabled;

determining initial operating conditions of the permanent magnet machine comprising initial rotor fluxes and the electrical angular frequency;

computing the fundamental electrical period based on the electrical angular frequency, and set the rise time equal to either (1) the fundamental electrical period or (2) the maximum rise time if the fundamental electrical period is greater than the maximum rise time; and

computing, based on final rotor fluxes of the permanent magnet machine, the initial rotor fluxes and the electrical angular frequency, the first offset value, the first slope, the second offset value, and the second slope.

18. A method according to claim 17, wherein the initial condition and transition parameter computation module is configured to:

determining, based on the electrical angular frequency, the d-axis current signal and the q-axis current signal, initial operating conditions comprising;

an initial value for the d-axis flux, an initial value for the q-axis flux, an initial value for the d-axis voltage command signal, and an initial value for the d-axis voltage command signal;

determining the rise time based on the electrical angular frequency;

generating a final value for a d-axis flux and a final value of the d-axis voltage command signal based on a final value of a d-axis current signal; and

generating a final value for a q-axis flux and a final value of the q-axis voltage command signal based on a final value of a q-axis current signal;

computing a difference between the final d-axis flux and the initial d-axis flux divided by the rise time to the first offset value;

computing a difference between the final value of the d-axis voltage command signal and the initial value of d-axis voltage command signal and dividing by the rise time to generate the first slope to generate the first slope;

computing a difference between a final q-axis flux and an initial q-axis flux divided by the rise time to generate the second offset value; and

computing a difference between the final value of the q-axis voltage command signal and the initial value of q-axis voltage command signal and dividing by the rise time to generate the second slope.

19. A method according to claim 18, further comprising the steps of:

(1) upon receiving an indication the initial condition and transition parameter computation module, starting a timer at a first value in a set of discrete timer values, setting the ramped d-axis voltage command signal to a first value that corresponds to the initial operating condition, and setting the ramped q-axis voltage command signal to a second value that corresponds to the initial operating condition;

(2) changing the first value by an increment to a first updated value corresponding to the first slope at a present value of the timer, and changing the second value by an increment to a second updated value corresponding to the second slope at the present value of the timer, wherein the present value of the timer is a first value in the set of discrete timer values during the first iteration of step (2);

(3) determining whether the present value of the timer is less than the rise time;

(4) when the present value of the timer is determined to be greater than or equal to the rise time, setting the ramped d-axis voltage command signal to a first final value that corresponds to a final operating condition, and setting the ramped q-axis voltage command signal to a second final value that corresponds to the final operating condition; and

(5) when the present value of the timer is determined to be less than the rise time, changing the timer to a new present value, and repeating steps (2) and (3), wherein the new present value is the next value in the set of discrete timer values.