High pressure surgical system

• US 9,005,209 B2
• Filed: 07/30/2009
• Issued: 04/14/2015
• Est. Priority Date: 07/30/2009
• Status: Active Grant

• Current Assignee: Kyphon SARL (Medtronic Plc)
• Original Assignee: Kyphon SARL (Medtronic Plc)
• Inventors: Click, Bryan A., Donovan, Brian W.
• Primary Examiner(s): Schaper, Michael T
• Assistant Examiner(s): COLEY, ZADE JAMES
• Application Number:
  US12/512,929
• Publication Number:
  US 20110028980A1
• Time in Patent Office: 2,084 Days
• Field of Search: 606 92- 94, 606/79, 606/80, 604/220, 604/221, 604/228, 604/223, 604/224
• US Class Current: 606/94
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum

Abstract

An instrument for performing a medical procedure includes a drive shafts a holding clutch, a drive clutch, and an actuator. The holding clutch only allows advancement of the drive shaft, while the drive clutch transfers an advancement force from the actuator to the drive shaft. The dual clutch system allows a lever to be used as the actuator so that a user can generate large actuation forces manually (and optionally remotely) without significant physical effort. This capability can beneficially improve the usability and effectiveness of percutaneous surgical systems, such as those for vertebroplasty or kyphoplasty.

Claims

1. A surgical instrument comprising:

a housing comprising a first surface and a second surface;

a drive shaft slidably mounted in the housing, the drive shaft extending along a first longitudinal axis between opposite first and second ends;

a first clutch mounted on the drive shaft for advancing material through a delivery path, the first clutch comprising a first binding plate comprising a first aperture, wherein the drive shaft is positioned within the first aperture, the first clutch comprising a return spring, wherein the return spring orients the first binding plate substantially perpendicularly to the drive shaft to disengage the first binding plate from the drive shaft;

a second clutch mounted on the drive shaft and configured to advance the drive shaft in a direction towards the delivery path and prevent movement of the drive shaft in an opposite direction, the second clutch comprising a second binding plate and a bias spring, the drive shaft extending through a second aperture in the second binding plate, the bias spring extending along a second longitudinal axis between opposite first and second ends of the bias spring, the second longitudinal axis extending parallel to the first longitudinal axis and being offset from the first longitudinal axis, the second clutch being configured to disengage from the drive shaft when the drive shaft moves in a single direction, and wherein the second clutch is further configured to engage the drive shaft when the drive shaft moves in a second direction opposite a first direction; and

an actuator for applying a drive force to the first clutch to cause the first clutch to engage the drive shaft and move the drive shaft towards the delivery path, wherein the first binding plate becomes canted with respect to the drive shaft upon receiving the drive force from the actuator to bind the first binding plate with the drive shaft; and

a syringe including a plunger for expressing flowable material from the syringe, wherein the syringe is coupled to the housing, and wherein the plunger is coupled to the drive shaft,

wherein the bias spring biases the second binding plate towards the first surface, the first surface causing the second binding plate to be canted with respect to the drive shaft to engage the second binding plate with the drive shaft, and

wherein advancement of the drive shaft presses the second binding plate against the second surface, the second surface causing the second binding plate to be substantially perpendicular to the shaft to disengage the second binding plate from the drive shaft.

2. The surgical instrument of claim 1, wherein the first clutch is configured to engage the drive shaft upon receiving the drive force from the actuator, and wherein the first clutch is further configured to disengage from the drive shaft when the actuator is released.

3. The surgical instrument of claim 1, wherein the actuator comprises a lever, wherein the lever applies the drive force unevenly around the first aperture.

4. The surgical instrument of claim 3, wherein the lever applies the drive force to the first binding plate via a cam.

5. The surgical instrument of claim 3, further comprising:

a system for remotely actuating the lever, the system comprising at least one of a push-pull cable, a flexible cable, a solenoid, a motor, and a pulley.

6. The surgical instrument of claim 1, wherein the drive shaft comprises one or more features to engage with an edge of the first aperture or an edge of the second aperture.

7. The surgical instrument of claim 1, further comprising an expandable element, wherein the expandable element is expanded by advancement of the drive shaft.

8. The surgical instrument of claim 1, wherein the actuator is pivotable about a transverse axis extending perpendicular to the first longitudinal axis.

9. The surgical instrument of claim 1, wherein the return spring is coaxial with the first longitudinal axis.

10. The surgical instrument of claim 1, wherein the first and second surfaces define a first aperture therebetween having a first maximum height, the housing including a second aperture defined by the first surface and an opposite third surface, the bias spring being positioned within the second aperture.

11. A kit including a surgical instrument comprising:

a housing comprising a first surface and a second surface;

a drive shaft slidably mounted in the housing, the drive shaft extending along a first longitudinal axis between opposite first and second ends;

a first clutch mounted on the drive shaft for advancing bone filler material through a delivery path, the first clutch comprising a first binding plate comprising a first aperture, wherein the drive shaft is positioned within the first aperture, the first clutch comprising a return spring, wherein the return spring orients the first binding plate substantially perpendicularly to the drive shaft to disengage the first binding plate from the drive shaft;

a second clutch mounted on the drive shaft and having a ratchet system configured to advance the drive shaft in a direction towards the delivery path and prevent movement of the drive shaft in an opposite direction, the second clutch comprising a second binding plate and a bias spring, the drive shaft extending through a second aperture in the second binding plate, the bias spring extending along a second longitudinal axis between opposite first and second ends of the bias spring, the second longitudinal axis extending parallel to the first longitudinal axis and being offset from the first longitudinal axis, the second clutch being configured to disengage from the drive shaft when the drive shaft moves in a single direction, and wherein the second clutch is further configured to engage the drive shaft when the drive shaft moves in a second direction opposite a first direction;

an actuator for applying a drive force to the first clutch to cause the first clutch to engage the drive shaft and move the drive shaft towards the delivery path, wherein the first binding plate becomes canted with respect to the drive shaft upon receiving the drive force from the actuator to bind the first binding plate with the drive shaft;

a syringe including a plunger for expressing flowable material from the syringe, wherein the syringe is coupled to the housing, and wherein the plunger is coupled to the drive shaft;

at least one additional surgical instrument; and

bone filler material,

wherein the bias spring biases the second binding plate towards the first surface, the first surface causing the second binding plate to be canted with respect to the drive shaft to engage the second binding plate with the drive shaft, and

wherein advancement of the drive shaft presses the second binding plate against the second surface, the second surface causing the second binding plate to be substantially perpendicular to the shaft to disengage the second binding plate from the drive shaft.

12. The kit of claim 11, wherein the actuator comprises a lever, wherein the lever applies the drive force unevenly around the first aperture.

13. The kit of claim 12, wherein the surgical instrument further comprises:

a push-pull cable; and

a controller connected to the lever by the push-pull cable, wherein actuation of the lever is controlled by the controller via the push-pull cable.

14. The kit of claim 11, wherein the kit further comprises one or more tools for percutaneously creating a cavity within cancellous bone to receive the bone filler material.

15. The kit of claim 14, further comprising directions for performing a kyphoplasty procedure using the kit.

16. The kit of claim 11, wherein the surgical instrument further comprises an expandable element, wherein the expandable element is expanded by advancement of the drive shaft, and

wherein the kit further comprises one or more tools for providing percutaneous access to a bone for placement of the expandable element.