Hydraulic pump operating device and method for use in hydraulic system

• US 9,017,039 B2
• Filed: 09/29/2010
• Issued: 04/28/2015
• Est. Priority Date: 10/14/2009
• Status: Active Grant

• Current Assignee: Kawasaki Jukogyo Kabushiki Kaisha
• Original Assignee: Kawasaki Jukogyo Kabushiki Kaisha
• Inventors: Toyota, Toshihisa, Ohtsuka, Shuhei, Morikawa, Keita, Sakuma, Tomoya
• Primary Examiner(s): Freay, Charles
• Assistant Examiner(s): Pekarskaya, Lilya
• Application Number:
  US13/322,300
• Publication Number:
  US 20120189463A1
• Time in Patent Office: 1,672 Days
• Field of Search: 417/1, 417/44.2, 417/321, 417/63, 417/362
• US Class Current: 417/44.2
• CPC Class Codes: F04B 2205/01 Pressure before the pump inlet
• CPC Class Codes: F04B 2205/05 Pressure after the pump outlet
• CPC Class Codes: F04B 49/022 by means of pressure
• CPC Class Codes: F04B 49/20 by changing the driving speed
• CPC Class Codes: F15B 2211/20515 Electric motor
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/6309 the pressure being a pressure source supply pressure
• CPC Class Codes: F15B 2211/6651 Control of the prime mover, e.g. control of the output torque or rotational speed

Abstract

The rotational frequency of a variable speed motor is set to a normal rotational frequency setting value (N1). A pressure variation range (ΔP) is detected based on a pressure detection value P, of a variable displacement pump, detected by a pressure detector. It is determined whether a determination that the detected pressure variation range (ΔP) is less than or equal to a pressure maintained state detection level (L1) has been continuously given for a period indicated by a timer setting value (T1). If the determination that the detected pressure variation range (ΔP) is less than or equal to the pressure maintained state detection level (L1) has been continuously given for the predetermined period, then it is detected that the current state is a pressure maintained state, and the rotational frequency of the variable speed motor is switched from the normal rotational frequency setting value N1 to a pressure maintaining rotational frequency setting value (N2(<N1)).

Claims

1. A hydraulic pump operating device for use in a hydraulic system, the hydraulic system including:

a variable speed motor;

a hydraulic pump driven by the variable speed motor; and

a pressure detector configured to detect a discharge pressure of the hydraulic pump,

the hydraulic pump operating device comprising;

a pressure variation range detector configured to detect a range of variation of the discharge pressure detected by the pressure detector;

a speed controller configured to control the speed of the variable speed motor based on the detected range of variation of the discharge pressure; and

a pressure maintained state detector, the pressure maintained state detector being configured to detect a state where the discharge pressure is maintained, based on the range of variation of the discharge pressure which is detected by the pressure variation range detector;

wherein the speed controller decelerates the variable speed motor in response to the pressure maintained state detector detecting the state where the discharge pressure is maintained.

2. The hydraulic pump operating device for use in the hydraulic system, according to claim 1, wherein

the pressure maintained state detector determines whether a state where the range of variation of the discharge pressure, which is detected by the pressure variation range detector, is less than or equal to a first threshold has continued for a predetermined period, and

the pressure maintained state detector detects the state where the discharge pressure is maintained when having determined that the state where the range of variation of the discharge pressure is less than or equal to the first threshold has continued for the predetermined period.

3. The hydraulic pump operating device for use in the hydraulic system, according to claim 1, wherein

if the pressure maintained state detector detects the state where the discharge pressure is maintained, then the speed controller switches a rotational frequency of the variable speed motor from a first rotational frequency to a second rotational frequency which is lower than the first rotational frequency.

4. The hydraulic pump operating device for use in the hydraulic system, according to claim 3, the hydraulic pump operating device further comprising a pressure drop detector, wherein

the pressure drop detector determines whether the discharge pressure detected by the pressure detector is less than or equal to a second threshold, and

if the pressure drop detector determines that the discharge pressure is less than or equal to the second threshold, then the speed controller either maintains the rotational frequency of the variable speed motor at the first rotational frequency, or switches the rotational frequency of the variable speed motor from the second rotational frequency to the first rotational frequency.

5. The hydraulic pump operating device for use in the hydraulic system, according to claim 1, wherein the pressure variation range detector detects the range of variation of the discharge pressure detected by the pressure detector by high-pass filtering the discharge pressure.

6. The hydraulic pump operating device for use in the hydraulic system, according to claim 1, the hydraulic pump operating device further comprising a first threshold calculator, wherein

the speed controller switches a rotational frequency of the variable speed motor from a first rotational frequency to a second rotational frequency, and then for a predetermined period, the pressure variation range detector detects the range of variation of the discharge pressure, and the first threshold calculator detects a lower limit value of the range of variation detected by the pressure variation range detector and calculates a first threshold based on the detected lower limit value.

7. A method of operating a hydraulic pump in a hydraulic system, the hydraulic system including:

a variable speed motor;

a hydraulic pump driven by the variable speed motor, the hydraulic pump including a pressure maintained state detector; and

a pressure detector configured to detect a discharge pressure of the hydraulic pump,

the method comprising;

detecting, by a pressure variation range detector, a range of variation of the discharge pressure detected by the pressure detector; and

controlling, by a speed controller, the speed of the variable speed motor based on the detected range of variation of the discharge pressure, the pressure maintained state detector being configured to detect a state where the discharge pressure is maintained, based on the range of variation of the discharge pressure which is detected by the pressure variation range detector;

wherein the speed controller decelerates the variable speed motor in response to the pressure maintained state detector detecting the state where the discharge pressure is maintained.