Robot cleaner, maintenance station, and cleaning system having the same

• US 9,027,199 B2
• Filed: 07/15/2011
• Issued: 05/12/2015
• Est. Priority Date: 07/15/2010
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Jung, Hyun Soo, Kim, Dong Won, Lee, Jun Hwa, Hong, Jun Pyo, Yoon, Sang Sik
• Primary Examiner(s): Wilson, Lee D
• Assistant Examiner(s): HONG, HENRY Y
• Application Number:
  US13/183,529
• Publication Number:
  US 20120011676A1
• Time in Patent Office: 1,397 Days
• Field of Search: 153/19, 153/46, 154/16
• US Class Current: 15/346
• CPC Class Codes: A47L 2201/00 Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
• CPC Class Codes: A47L 2201/024 Emptying dust or waste liquid containers
• CPC Class Codes: A47L 2201/028 Refurbishing floor engaging tools, e.g. cleaning of beating brushes
• CPC Class Codes: A47L 2201/04 Automatic control of the travelling movement; Automatic obstacle detection
• CPC Class Codes: A47L 2201/06 Control of the cleaning action for autonomous devices; Automatic detection of the surface condition before, during or after cleaning
• CPC Class Codes: A47L 9/0477 Rolls
• CPC Class Codes: A47L 9/106 Dust removal
• CPC Class Codes: A47L 9/28 Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
• CPC Class Codes: A47L 9/2805 Parameters or conditions being sensed
• CPC Class Codes: A47L 9/2815 using optical detectors
• CPC Class Codes: A47L 9/30 Arrangement of illuminating devices

Abstract

In a cleaning system, dust stored in a dust box is suspended in air introduced into the dust box through a first opening formed through a robot cleaner, and is then discharged to a second opening formed through a maintenance station through the first opening of the robot cleaner.

Claims

1. A maintenance station comprising:

a housing including a platform to support a robot cleaner, the platform including an opening of the maintenance station;

a docking guide unit installed at an upper portion of the housing to guide the robot cleaner to dock with the maintenance station;

a pump unit having a suction side and a discharge side;

a discharge duct provided between the discharge side of the pump unit and the opening of the maintenance station, the discharge duct being configured to blow air into a dust box included in the robot cleaner through an opening of the robot cleaner where a brush unit is installed to cause dust stored in the dust box to be in motion; and

a suction duct provided at the suction side of the pump unit and the opening of the maintenance station, the suction duct being configured to apply suction through the opening of the robot cleaner to discharge the dust from the dust box while the dust are caused to be in motion by the air blown into the dust box,

wherein the suction duct has a suction port arranged at the opening of the maintenance station, and the discharge duct has a discharge port arranged at the opening of the maintenance station, and

the suction port of the suction duct is formed at a region of the opening of the maintenance station in a longitudinal direction of the opening of the maintenance station, and the discharge port of the discharge duct is formed at an end region of the opening of the maintenance station as viewed in the longitudinal direction of the opening of the maintenance station.

2. The maintenance station according to claim 1, wherein the dust stored in the dust box of the robot cleaner is discharged to the opening of the robot cleaner, so as to be introduced into the opening of the maintenance station.

3. The maintenance station according to claim 1, wherein the suction port of the suction duct has a larger cross-sectional area than the discharge port of the discharge duct.

4. The maintenance station according to claim 1, further comprising:

a dust box arranged between the suction duct and the pump unit,

wherein air discharged from the pump unit is circulated to the pump unit after sequentially passing through the discharge duct, the opening of the robot cleaner, the dust box of the robot cleaner, the opening of the robot cleaner, the suction duct, and the dust box of the maintenance station.

5. The maintenance station according to claim 1, wherein:

the discharge duct comprises a first discharge duct having a first discharge port to allow air to be blown into a larger dust box included in the dust box of the robot cleaner, and a second discharge port to allow air to be blown into a smaller dust box included in the dust box of the robot cleaner.

6. The maintenance station according to claim 5, wherein the first and second discharge ports of the first discharge duct are arranged at opposite ends of the opening in a width direction in one side region of the opening, respectively.

7. The maintenance station according to claim 5, wherein:

the discharge duct comprises a second discharge duct having a third discharge port to allow air to be blown into a larger dust box included in the dust box of the robot cleaner, and a fourth discharge port to allow air to be blown into a smaller dust box included in the dust box of the robot cleaner.

8. The maintenance station according to claim 7, wherein the third and fourth discharge ports of the first discharge duct are arranged at opposite ends of the opening in a width direction in the other side region of the opening, respectively.

9. The maintenance station according to claim 3, further comprising a port assembly to divide the suction duct into two portions respectively having first and second suction ports.

10. The maintenance station according to claim 9, wherein the port assembly comprises a suction port forming member to form the first and second suction ports.

11. The maintenance station according to claim 9, wherein the second suction port surrounds at least a portion of the first suction port.

12. The maintenance station according to claim 9, wherein the port assembly further comprises a plurality of brush cleaning members to clean the brush unit of the robot cleaner.

13. The maintenance station according to claim 12, wherein each of the plural brush cleaning members comprises a guide extending inclinedly with respect to a rotation direction of the brush unit, and at least one hook protruded from a side surface of the guide.

14. The maintenance station according to claim 9, wherein the port assembly is detachably mounted to the opening of the maintenance station.

15. The maintenance station according to claim 9, wherein the port assembly further comprises a first spacer provided at a bottom of the port assembly, and second spacers provided at opposite sides of the first spacer.