Methods and apparatus for increasing biofilm formation and power output in microbial fuel cells

• US 9,029,025 B1
• Filed: 04/24/2012
• Issued: 05/12/2015
• Est. Priority Date: 04/13/2009
• Status: Expired due to Fees

• Current Assignee: HRL Laboratories LLC (The Boeing Co.)
• Original Assignee: HRL Laboratories LLC (The Boeing Co.)
• Inventors: Salguero, Tina T., Hicks-Garner, Jocelyn, Soukiazian, Souren
• Primary Examiner(s): SMITH, JEREMIAH R
• Application Number:
  US13/455,075
• Time in Patent Office: 1,113 Days
• Field of Search: 429/400, 429/401, 429/523, 429/530, 429/535, 429/2
• US Class Current: 429/401
• CPC Class Codes: H01M 4/86 Inert electrodes with catalytic activity, e.g. for fuel cells
• CPC Class Codes: H01M 4/90 Selection of catalytic material
• CPC Class Codes: H01M 4/9075 Catalytic material supported on carriers, e.g. powder carriers H01M4/8807, H01M4/881, H01M4/8814, H01M4/925 take precedence
• CPC Class Codes: H01M 8/16 Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A method and an apparatus is provided for increasing biofilm formation and power output in microbial fuel cells. An anode material in a microbial fuel cell has a three-dimensional and ordered structure. The anode material fills an entire anode compartment, and it is arranged to allow fluid flow within the anode compartment. The power output of microbial fuel cells is enhanced, primarily by increasing the formation and viability of electrogenic biofilms on the anodes of the microbial fuel cells. The anode material in a microbial fuel cell allows for the growth of a microbial biofilm to its natural thickness. In the instance of members of the Geobacteraceae family, the biofilm is able grow to a depth of about 40 microns.

Claims

1. An anode material in a microbial fuel cell comprising:

a three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure; and

a microbial biofilm grown on the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure,

wherein the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure comprises;

a plurality of first carbon, ceramic, or metallic truss elements extending along a first direction;

a plurality of second carbon, ceramic, or metallic truss elements extending along a second direction; and

a plurality of third carbon, ceramic, or metallic truss elements extending along a third direction,

wherein the first, second, and third ordered carbon, ceramic, or metallic truss elements interpenetrate each other at a plurality of nodes to form a continuous material lacking any interior boundaries at the nodes, and wherein each of the plurality of first carbon, ceramic, or metallic truss elements defines a non-perpendicular angle with at least one truss element selected from the group consisting of the plurality of second carbon, ceramic, or metallic truss elements truss elements and the plurality of third carbon, ceramic, or metallic truss elements truss elements.

2. The anode material of claim 1, wherein the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure is an electron-conducting microstructure.

3. The anode material of claim 2, wherein the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure is a three-dimensional ordered open-cellular carbon microstructure.

4. The anode material of claim 2, wherein the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure comprises a plurality of carbon, ceramic, or metallic microtrusses.

5. The anode material of claim 1, wherein the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure permits fluid flow within its internal space.

6. The anode material of claim 1, wherein the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure has an electrical resistance less than about 25 Ohms.

7. The anode material of claim 1, wherein each of the first carbon, ceramic, or metallic truss elements intersect at least one of the second carbon, ceramic, or metallic truss elements and at least one of the third carbon, ceramic, or metallic truss elements at least one of the nodes.

8. The anode material of claim 1, wherein a distance from one node of the plurality of nodes to an other node of the plurality of nodes is 30 μ

m to 5 mm.

9. The anode material of claim 1, wherein each of the first, second, and third carbon, ceramic, or metallic truss elements has a diameter of 10 μ

m to 2 mm.

10. The anode material of claim 1, wherein the first carbon, ceramic, or metallic truss elements, the second carbon, ceramic, or metallic truss elements, and the third carbon, ceramic, or metallic truss elements are in respective planes that are different from one another.

11. The anode material of claim 1, wherein the plurality of first carbon, ceramic, or metallic truss elements intersect the plurality of second carbon, ceramic, or metallic truss elements truss elements at the plurality of nodes to define parallel planes, and wherein the first carbon, ceramic, or metallic truss elements, the second carbon, ceramic, or metallic truss elements, and the third carbon, ceramic, or metallic truss elements intersect with the parallel planes at non-perpendicular angles.

12. The anode material of claim 1, wherein the first direction, the second direction, and the third direction do not lie in a same plane.

13. An anode material in a microbial fuel cell comprising:

a three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure; and

a microbial biofilm grown on the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure,

wherein the three-dimensional ordered open-cellular carbon, ceramic, or metallic microstructure comprises;

a plurality of first carbon, ceramic, or metallic truss elements extending along a first direction;

a plurality of second carbon, ceramic, or metallic truss elements extending along a second direction; and

a plurality of third carbon, ceramic, or metallic truss elements extending along a third direction, wherein the first, second, and third ordered carbon, ceramic, or metallic truss elements interpenetrate each other at a plurality of nodes to form a continuous material lacking any interior boundaries at the nodes, wherein the plurality of first carbon, ceramic, or metallic truss elements intersect the plurality of second carbon, ceramic, or metallic truss elements truss elements at the plurality of nodes to define parallel planes, and wherein the plurality of third carbon, ceramic, or metallic truss elements intersect with the parallel planes at non-perpendicular angles.

14. The anode material of claim 13, wherein a distance from one node of the plurality of nodes to an other node of the plurality of nodes is between 30 μ

m to 5 mm.

15. The anode material of claim 13, wherein each of the first, second, and third carbon, ceramic, or metallic truss elements has a diameter of 10 μ

m to 2 mm.

16. The anode material of claim 13, wherein the first carbon, ceramic, or metallic truss elements, the second carbon, ceramic, or metallic truss elements, and the third carbon, ceramic, or metallic truss elements are in respective planes that are different from one another.

17. The anode material of claim 13, wherein the second carbon, ceramic, or metallic truss elements and the third carbon, ceramic, or metallic truss elements intersect with the parallel planes at non-perpendicular angles.

18. The anode material of claim 13, wherein the first direction, the second direction, and the third direction do not lie in a same plane.