Device and method for conveying bone-in meat and deboning system of bone-in meat including the device

• US 9,033,774 B2
• Filed: 09/12/2014
• Issued: 05/19/2015
• Est. Priority Date: 03/13/2012
• Status: Active Grant

• Current Assignee: Mayekawa Manufacturing Company Limited (Mayekawa Holding AG)
• Original Assignee: Mayekawa Manufacturing Company Limited (Mayekawa Holding AG)
• Inventors: Taniguchi, Akira, Sakurayama, Hiroyuki, Goto, Osamu, Tokumoto, Masaru, Muranami, Hiroaki
• Primary Examiner(s): PRICE JR, RICHARD THOMAS
• Application Number:
  US14/484,947
• Publication Number:
  US 20150004892A1
• Time in Patent Office: 249 Days
• Field of Search: 452/135, 452/136
• US Class Current: 452/136
• CPC Class Codes: A22C 15/003 Hooks or the like specially adapted for meat or hams or part of carcasses spreaders for cattle A22B5/06
• CPC Class Codes: A22C 17/004 Devices for deboning meat deboning poultry A22C21/0069; deboning operations on carcasses A22B5/0035
• CPC Class Codes: A22C 17/0093 Handling, transporting or packaging pieces of meat
• CPC Class Codes: B25J 11/0045 Manipulators used in the food industry

Abstract

Two hooking members of a hooking unit used in a device for conveying bone-in meat respectively have belt-like main body parts, blade-like pointed ends provided at ends on one side of the main body parts, and barbs provided on first sides of the main body parts to be continuous with the points. The hooking members are supported so as to be in parallel with each other with an elastically changeable interval therebetween and to be rotatable about rotation axes along longitudinal axes of the main body parts. Further, the hooking unit has an actuator which rotates the hooking members about the rotation axes.

Claims

1. A device for conveying bone-in meat which raises the bone-in meat from an arm part or a thigh part of a livestock carcass from a horizontally placed state and moves the bone-in meat to a clamp capable of suspending the bone-in meat and going around an endless track, comprising:

a guide member which defines a groove configured to convey the suspended bone-in meat;

a robot arm; and

a hooking unit which is attached to the robot arm, and cooperates with the robot arm to raise the bone-in meat from the horizontally placed state and carry the bone-in meat to the guide member, wherein

the hooking unit includes;

two hooking members each having a belt-like main body part, a blade-like pointed end provided at one end of the main body part, and a barb provided on a first side of the main body part to be continuous with the pointed end;

a support mechanism which supports the hooking members such that the hooking members are in parallel with each other with an elastically changeable interval therebetween, and are rotatable about rotation axes along longitudinal axes of the main body parts; and

a rotation drive mechanism which rotates the hooking members about the rotation axes, and

the robot arm is configured to stick the pointed ends of the hooking members into a tip part of the bone-in meat in the horizontally placed state such that a bone in the tip part is pinched.

2. The device for conveying bone-in meat according to claim 1, wherein

the rotation drive mechanism rotates the hooking members such that an interval between the first sides of the main body parts is narrower than an interval between second sides of the main body parts when the robot arm sticks the pointed ends of the hooking members into the tip part of the bone-in meat, and

the robot arm sticks the pointed ends of the hooking members into the tip part of the bone-in meat such that the first sides of the main body parts are disposed on an elbow side or a knee side of the bone-in meat and the second sides of the main body parts are disposed on the wrist side or the ankle side of the bone-in meat.

3. The device for conveying bone-in meat according to claim 1, wherein

the rotation drive mechanism rotates the hooking members such that the interval between the first sides of the main body parts approaches the interval between the second sides of the main body parts when the bone-in meat is detached from the hooking members.

4. The device for conveying bone-in meat according to claim 1, wherein

the hooking unit further includes a swing regulation mechanism which regulates a swing of the bone-in meat during movement of the bone-in meat.

5. The device for conveying bone-in meat according to claim 1, further comprising:

a pair of upstream side stationary blades which are provided on both sides of the groove of the guide member and protrude upward from the guide member; and

a pair of downstream side stationary blades which are provided on both sides of the groove of the guide member at positions on a downstream side of the stationary blades in a direction of conveyance of the bone-in meat, and protrude downward from the guide member.

6. The device for conveying bone-in meat according to claim 1, further comprising:

a belt conveyor which conveys the bone-in meat; and

a movement regulation mechanism which regulates the movement of the bone-in meat at a downstream end of the belt conveyor, wherein

the robot arm sticks the pointed ends of the hooking members into the tip part of the bone-in meat of which the movement is regulated by the movement regulation mechanism.

7. The device for conveying bone-in meat according to claim 1 further comprising a left/right determination mechanism which determines the left or the right of the bone-in meat, wherein

the left/right determination mechanism determines the left or the right of the bone-in meat on the basis of a posture of the bone-in meat of which the movement is regulated by the movement regulation mechanism.

8. A deboning system of bone-in meat, comprising the device for conveying bone-in meat according to claim 1.

9. A method for conveying bone-in meat which raises the bone-in meat from an arm part or a thigh part of a livestock carcass from a horizontally placed state and moves the bone-in meat to a clamp capable of suspending the bone-in meat and going around an endless track, the method comprising:

attaching, to a robot arm, a hooking unit including;

two hooking members each having a belt-like main body part, a blade-like pointed end provided at one end of the main body part, and a barb provided on a first side of the main body part to be continuous with the pointed end;

a support mechanism which supports the hooking members such that the hooking members are in parallel with each other with an elastically changeable interval therebetween, and are rotatable about rotation axes along longitudinal axes of the main body parts; and

a rotation drive mechanism which rotates the hooking members about the rotation axes;

operating the robot arm to stick the pointed ends of the hooking members into a tip part of the bone-in meat in the horizontally placed state such that a bone in the tip part is pinched; and

operating the robot arm to carry the bone-in meat into which the hooking members are stuck, to a guide member which defines a groove for conveying the suspended bone-in meat.