Manual treadmill and methods of operating the same

• US 9,039,580 B1
• Filed: 03/13/2015
• Issued: 05/26/2015
• Est. Priority Date: 03/17/2009
• Status: Active Grant

• Current Assignee: Woodway USA Incorporated
• Original Assignee: Woodway USA Incorporated
• Inventors: Bayerlein, Douglas G., Emons, Vance E., Oblamski, Nicholas A., Hoerig, Scott D., Zank, Matthew J., Zimpel, Robert L., Richards, Joel W.
• Primary Examiner(s): GINSBERG, OREN ISAAC
• Application Number:
  US14/656,942
• Time in Patent Office: 74 Days
• US Class Current: 482/54
• CPC Class Codes: A63B 21/0053 using alternators or dynamos
• CPC Class Codes: A63B 21/0054 for charging a battery
• CPC Class Codes: A63B 21/0055 the produced electric power used as a source for other equipment, e.g. for TVs
• CPC Class Codes: A63B 21/157 Ratchet-wheel links; Overrunning clutches; One-way clutches
• CPC Class Codes: A63B 22/0017 the adjustment being controlled by movement of the user
• CPC Class Codes: A63B 22/0023 the inclination of the main axis of the movement path being adjustable, e.g. the inclination of an endless band
• CPC Class Codes: A63B 22/02 with movable endless bands , e.g. treadmills other training appliances for running on the spot A63B69/0028
• CPC Class Codes: A63B 22/0235 driven by a motor
• CPC Class Codes: A63B 22/0285 Physical characteristics of the belt, e.g. material, surface, indicia
• CPC Class Codes: A63B 2230/06 heartbeat rate only
• CPC Class Codes: A63B 2230/75 calorie expenditure
• CPC Class Codes: A63B 23/04 for lower limbs training appliances for special sports A63B69/00; for the purpose of producing mechanical power F03G5/00

Abstract

A manually operated treadmill is provided. The treadmill includes a treadmill frame, a front shaft rotatably coupled to the treadmill frame, a rear shaft rotatably coupled to the treadmill frame, a running belt including a contoured running surface upon which a user of the treadmill may run, wherein the running belt is disposed about the front and rear shafts such that force generated by the user causes rotation of the front shaft and the rear shaft and also causes the running belt to rotate about the front shaft and the rear shaft without the rotation of the running belt being generated by a motor, and a one-way bearing assembly configured to prevent rotation of the running surface of the running belt in one direction.

Claims

1. A manually powered treadmill comprising:

a frame having a front end and a rear end positioned opposite the front end;

a front shaft rotatably coupled to the frame at the front end;

a rear shaft rotatably coupled to the frame at the rear end;

a first bearing rail having a plurality of bearings, the first bearing rail attached to a left side of the frame;

a second bearing rail having a plurality of bearings, the second bearing rail attached to a right side of the frame;

a running belt supported by the first bearing rail and the second bearing rail and disposed about the front shaft and the rear shaft, wherein the running belt follows a curved running surface; and

a safety device coupled to at least one of the front shaft and the rear shaft, wherein the safety device is structured to substantially prevent rotation of at least one of the front shaft and the rear shaft in a first rotational direction while permitting rotation of the at least one of the front shaft and the rear shaft in a second rotational direction opposite the first rotational direction.

2. The manually powered treadmill of claim 1,

wherein the frame includes at least one cross-member, a left side member, and a right side member;

and

wherein the at least one cross-member extends between the left side member and the right side member.

3. The manually powered treadmill of claim 2, wherein each one of the first and second bearing rails are coupled to at least one of the at least one cross-member.

4. The manually powered treadmill of claim 1, wherein each one of the first and second bearing rails are attached longitudinally to the frame between the front shaft and the rear shaft.

5. The manually powered treadmill of claim 1, wherein each one of the first bearing rail and the second bearing rail define in part a top profile corresponding to the curved running surface.

6. The manually powered treadmill of claim 1, wherein the safety device includes a one-way bearing.

7. The manually powered treadmill of claim 6, wherein the one-way bearing includes an inner ring, an outer ring, and a plurality of sprags disposed between the inner ring and outer ring, wherein the plurality of sprags are asymmetric shaped to substantially prevent rotation of the inner ring in the first rotational direction while permitting rotation of the inner ring in the second rotational direction.

8. The manually powered treadmill of claim 7, further comprising a key that is fixed relative to the inner ring and a keyway formed in the rear shaft, wherein the key is configured to cooperate with the keyway to prevent rotation of the rear shaft in the first rotational direction while permitting rotation of the rear shaft in the second rotational direction.

9. The manually powered treadmill of claim 7, further comprising a key that is fixed relative to the inner ring and a keyway formed in the front shaft, wherein the key is configured to cooperate with the keyway to prevent rotation of the front shaft in the first rotational direction while permitting rotation of the front shaft in the second rotational direction.

10. The manually powered treadmill of claim 1, further comprising a handrail attached to the frame and structured to provide a support structure for the user of the manually powered treadmill.

11. A manually powered treadmill, comprising:

a frame having a front end and a rear end positioned opposite the front end;

a front shaft attached to the frame adjacent the front end;

a rear shaft attached to the frame adjacent the rear end;

a first bearing rail having a plurality of bearings, the first bearing rail attached to a left side of the frame;

a second bearing rail having a plurality of bearings, the second bearing rail attached to a right side of the frame;

a running belt at least partially disposed about the front shaft and the rear shaft and at least partially supported by the first bearing rail and the second bearing rail, wherein the running belt includes a front belt portion proximate the front end, a rear belt portion proximate the rear end, and a central belt portion intermediate the front and rear belt portions, wherein the central belt portion is positioned vertically closer to a ground surface supporting the frame than the front and rear belt portions such that the running belt follows a curved running surface; and

a safety device for substantially preventing rotation of at least one of the front shaft and the rear shaft in a first rotational direction while permitting rotation of the at least one of the front shaft and the rear shaft in a second rotational direction opposite the first rotational direction.

12. The manually powered treadmill of claim 11, wherein the safety device includes a one-way bearing.

13. The manually powered treadmill of claim 11, further comprising a pair of wheels mounted to the frame, wherein the pair of wheels are mounted so that the pair of wheels are not in contact with the ground surface when the manually powered treadmill is in an operating position.

14. The manually powered treadmill of claim 11, further comprising support feet coupled to the frame, wherein the support feet are vertically adjustable to adjust an incline of the manually powered treadmill relative to the ground surface.

15. The manually powered treadmill of claim 11, further comprising at least one front pulley coupled to the front shaft and at least one rear pulley coupled to the rear shaft, wherein a radius of the at least one front pulley is greater than a radius of the at least one rear pulley.

16. The manually powered treadmill of claim 11, further comprising a braking system configured to induce and maintain the curved running surface.

17. The manually powered treadmill of claim 16, wherein the braking system includes a pulley mounted to the rear shaft, an idler pulley, and a belt disposed about the pulley and the idler pulley, wherein the idler pulley is movably adjustable closer to and further from the pulley, wherein adjustment of the idler pulley adjusts an amount of friction provided by the braking system to the rear shaft to either reduce or increase an ease of rotation of the rear shaft.

18. The manually powered treadmill of claim 11, wherein each of the first and second bearing rails are attached longitudinally to the frame between the front shaft and the rear shaft.

19. A manually powered treadmill, comprising:

a frame having a front end and a rear end;

a first bearing rail having a plurality of bearings, the first bearing rail attached to a left side of the frame;

a second bearing rail having a plurality of bearings, the second bearing rail attached to a right side of the frame;

a handrail attached to the frame and structured to provide a support structure for a user of the manually powered treadmill;

a pair of wheels mounted to the frame, wherein the pair of wheels are mounted so that the pair of wheels are not in contact with a ground surface when the manually powered treadmill is in an operating position;

at least two support feet coupled to the frame, wherein the support feet are vertically adjustable to adjust an incline of the manually powered treadmill relative to the ground surface;

a running belt supported by the first and second bearing rails, wherein the running belt follows a curved running surface; and

a safety device coupled to the frame and operatively coupled to the running belt, wherein the safety device is structured to substantially prevent movement of the running belt in a first direction and permit movement of the running belt in a second direction opposite the first direction.

20. The manually powered treadmill of claim 19, further comprising a sensor configured to acquire data indicative of a speed of the running belt.

21. The manually powered treadmill of claim 19,

wherein the frame includes at least one cross-member, a left side member, and a right side member;

and

wherein the at least one cross-member extends between the left side member and the right side member.

22. The manually powered treadmill of claim 21, wherein each one of the first and second bearing rails are coupled to at least one of the at least one cross-member.

23. The manually powered treadmill of claim 19, wherein the safety device includes a one-way bearing, wherein the one-way bearing includes an inner ring, an outer ring, and a plurality of sprags disposed between the inner ring and outer ring, wherein the plurality of sprags are asymmetric shaped to substantially prevent rotation of the inner ring in the first direction while permitting rotation of the inner ring in the second direction.

24. The manually powered treadmill of claim 23, further comprising a key that is fixed relative to the inner ring and a keyway formed in at least one of the front shaft and the rear shaft, wherein the key is adapted to cooperate with the keyway to prevent rotation of the at least one front shaft and rear shaft in the first direction while permitting rotation of the at least one front shaft and rear shaft in the second direction.

25. A method, comprising:

providing a manually powered treadmill, the manually powered treadmill having a frame with a front end and rear end;

providing a first bearing rail and a second bearing rail, the first and second bearing rails each comprising a plurality of bearings and extending longitudinally on the frame, wherein the first and second bearing rails define a curved top profile;

disposing a running belt on the plurality of bearings of the first bearing rail and the second bearing rail such that the running belt follows a top curved running surface corresponding to the curved top profile of the first and second bearing rails;

permitting movement of the running belt in a first direction; and

substantially preventing movement of the running belt in a second direction opposite the first direction.