Staple cartridge including collapsible deck arrangement

• US 9,050,084 B2
• Filed: 09/23/2011
• Issued: 06/09/2015
• Est. Priority Date: 09/23/2011
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Schmid, Katherine J., Baxter, Chester O. III, Aronhalt, Taylor W., Young, Joseph E., Shelton, Frederick E. IV
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US13/241,912
• Publication Number:
  US 20130075448A1
• Time in Patent Office: 1,355 Days
• Field of Search: 227/19, 227/175.1, 227/176.1, 227/178.1, 227/180.1, 606/139, 606/143, 606/151, 606/153, 606/219
• US Class Current: 1/1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge

Abstract

A staple cartridge for use with a surgical stapler can comprise a cartridge deck and a plurality of staples at least partially positioned within the cartridge deck. In various embodiments, the staples can comprise legs which extend upwardly from the deck wherein the deck can further include supports, or guides, which are configured to hold the staple legs in a particular alignment. In at least one such embodiment, the staple legs can extend upwardly from the supports into a tissue thickness compensator.

Claims

1. A staple cartridge for use with a surgical stapler including an anvil, said staple cartridge comprising:

a plurality of staples, wherein each said staple comprises a base and at least two legs extending from said base;

a deck, comprising;

a deck surface;

a plurality of apertures extending through said deck, wherein said legs of said staples at least partially extend into said apertures, and wherein said deck is collapsible toward said bases of said staples between an unfired position and a fired position when said staple legs are deformed by the anvil of the surgical stapler; and

a plurality of guides extending from said deck surface, wherein each said guide is configured to slidably receive a said leg of a said staple therein.

2. The staple cartridge of claim 1, further comprising a compressible tissue thickness compensator positioned above said deck surface.

3. The staple cartridge of claim 2, wherein said guides extend into said tissue thickness compensator when said deck is in an unfired position.

4. The staple cartridge of claim 1, wherein each said aperture comprises a first end and a second end, wherein a first said guide at least partially surrounds said first end, and wherein a second said guide at least partially surrounds said second end.

5. The staple cartridge of claim 4, wherein each said first guide comprises a first slot defined along a first axis configured to receive a first staple leg, wherein each said second guide comprises a second slot defined along a second axis configured to receive a second staple leg, and wherein said first axis is not parallel to said second axis.

6. The staple cartridge of claim 1, wherein said deck comprises a plurality of detachable portions.

7. The staple cartridge of claim 1, wherein said deck comprises a plurality of relatively movable portions.

8. The staple cartridge of claim 1, wherein the surgical stapler further includes a staple cartridge support surface including support surfaces, wherein said deck further comprises frangible ledges configured to abut the support surfaces, and wherein said frangible ledges are configured to break as said deck is moved between said unfired position and said fired position.

9. The staple cartridge of claim 1, wherein the surgical stapler further includes a staple cartridge support including stationary staple drivers extending therefrom, and wherein said deck is configured to slide relative to said stationary staple drivers as said deck is moved between said unfired position and said fired position.

10. The staple cartridge of claim 9, wherein said apertures of said deck are configured to slide downwardly around said stationary staple drivers.

11. The staple cartridge of claim 10, wherein said deck is configured to engage the staple cartridge support.

12. The staple cartridge of claim 1, wherein the surgical stapler further includes a staple cartridge support surface including at least one support member, wherein said deck further comprises at least one break-away member configured to abut the at least one support member, and wherein said at least one break-away member is configured to break as said deck is moved between said unfired position and said fired position.

13. A staple cartridge for use with a surgical stapler including an anvil, said staple cartridge comprising:

a plurality of staples, wherein each said staple comprises a base and a plurality of legs extending from said base;

a cartridge deck, comprising;

a deck surface;

a plurality of apertures extending through said cartridge deck, wherein said legs of said staples are configured to slide within said apertures, and wherein said deck is descendible toward said bases of said staples between an unfired position and a fired position when said staple legs are deformed by the anvil of the surgical stapler; and

a plurality of supports extending from said deck surface, wherein each said support is configured to slidably receive a said leg of a said staple therein.

14. The staple cartridge of claim 13, further comprising a compressible tissue thickness compensator positioned above said deck surface.

15. The staple cartridge of claim 14, wherein said supports extend into said tissue thickness compensator when said deck is in an unfired position.

16. The staple cartridge of claim 13, wherein each said aperture comprises a first end and a second end, wherein a first said support at least partially surrounds said first end, and wherein a second said support at least partially surrounds said second end.

17. The staple cartridge of claim 16, wherein each said first support comprises a first slot defined along a first axis configured to receive a first staple leg, wherein each said second support comprises a second slot defined along a second axis configured to receive a second staple leg, and wherein said first axis is not parallel to said second axis.

18. The staple cartridge of claim 13, wherein the surgical stapler further includes a plurality of staple cartridge supports, wherein said deck further comprises frangible ledges configured to abut said supports, and wherein said frangible ledges are configured to break as said deck is moved between said unfired position and said fired position.

19. The staple cartridge of claim 13, wherein the surgical stapler further includes a staple cartridge support including stationary staple drivers extending therefrom, and wherein said deck is configured to slide relative to said stationary staple drivers as said deck is moved between said unfired position and said fired position.

20. An end effector for use with a surgical stapler, said end effector comprising:

an anvil movable between an unfired position and a fired position;

a staple cartridge support comprising a plurality of stationary staple supports extending therefrom; and

a staple cartridge, comprising;

a plurality of staples, wherein each said staple comprises a base and at least one leg extending from said base, and wherein said bases of said staples are positionable on said stationary staple supports; and

a deck, comprising;

a deck surface;

a plurality of apertures extending through said deck, wherein said legs of said staples at least partially extend into said apertures, wherein said deck is collapsible in a direction toward said bases of said staples between an unfired position and a fired position when said staple legs are deformed by said anvil, and wherein said stationary staple supports are configured to be at least partially received within said apertures when said deck is in said fired position; and

a plurality of guides extending from said deck surface, wherein each said guide is configured to slidably receive a said leg of a said staple therein.

21. A displaceable deck system for use with an end effector of a surgical stapling instrument, said displaceable deck system comprising:

a staple cartridge;

a displaceable deck comprising a plurality of apertures;

a plurality of staples positioned within said apertures, wherein said displaceable deck can pass said staples when said deck is displaced;

a plurality of staple drivers configured to support said staples; and

a plurality of aperture extenders extending from said displaceable deck, wherein said aperture extenders support said staples above said displaceable deck when said displaceable deck is displaced.

22. The displaceable deck system of claim 21, wherein said aperture extenders are detachable from said displaceable deck.

23. The displaceable deck system of claim 21, wherein said aperture extenders comprise a groove slot configured to receive said staples.

24. The displaceable deck system of claim 21, further comprising a compressible tissue thickness compensator.

25. The displaceable deck system of claim 21, further comprising support members configured to selectively permit relative movement between said displaceable deck and said staple drivers.

26. A staple cartridge system for use with an end effector of a surgical stapling instrument, said staple cartridge system comprising:

a staple cartridge;

a descendible deck comprising a plurality of cavities;

a plurality of staples positioned within said cavities, wherein said descendible deck is descended between a first position and a descended position;

a plurality of staple drivers configured to support said staples; and

a plurality of cavity extenders extending from said descendible deck, wherein said cavity extenders support said staples above said descendible deck when said descendible deck is displaced.

27. The staple cartridge system of claim 26, wherein said cavity extenders are detachable from said descendible deck.

28. The staple cartridge system of claim 26, wherein each said cavity extenders comprise a groove slot configured to receive said staples.

29. The staple cartridge system of claim 26, further comprising a compressible tissue thickness compensator.

30. The staple cartridge system of claim 26, wherein the stapler drivers further comprise support members to selectively permit relative movement between said descendible deck and said staple drivers.

31. A staple cartridge system for use with a surgical instrument, said staple cartridge comprising;

a deck;

a plurality of staples;

firing means for firing said staples by compressing said deck; and

constraining means for constraining the lateral movement of said staples above said deck.

32. A staple cartridge system for use with a surgical instrument, said staple cartridge system comprising;

a displaceable deck;

a plurality of staples;

means for exposing said staples by lowering said displaceable deck; and

constraining means for limiting the movement of said staples above said displaceable deck.