Gear

• US 9,052,010 B2
• Filed: 06/13/2014
• Issued: 06/09/2015
• Est. Priority Date: 06/14/2013
• Status: Active Grant

• Current Assignee: Enplas Corporation
• Original Assignee: Enplas Corporation
• Inventors: Kajiwara, Yasushi
• Primary Examiner(s): Kelleher, William
• Assistant Examiner(s): Rushing, Jr., Bobby
• Application Number:
  US14/303,675
• Publication Number:
  US 20140366668A1
• Time in Patent Office: 361 Days
• Field of Search: 744/57, 744/60, 744/62, 744/66, 744/31, 744/34
• US Class Current: 1/1
• CPC Class Codes: F16H 55/08 Profiling
• CPC Class Codes: F16H 55/0806 Involute profile
• CPC Class Codes: Y10T 74/19949 Teeth
• CPC Class Codes: Y10T 74/19972 form

Abstract

A half of a tooth right-angled cross-sectional shape in a tooth bottom side area of a tooth divided at a tooth bottom center is defined by a first involute portion extending from the tooth bottom center P0 toward a tooth surface, an arcuate portion connected smoothly to the first involute portion, a second involute portion connected smoothly to the arcuate portion, a third involute portion connected smoothly to the second involute portion, and a tooth surface connecting curved portion connecting the third involute portion and the tooth surface smoothly. Radii of curvature of the arcuate portion and the first, second and third involute portions are determined so that a stress variation width in a stress state of a so-called partly reverse state caused by tensile stress and compression stress generated in the tooth bottom side area of the tooth before and after the meshing of the tooth can be uniformized.

Claims

1. A gear having an involute tooth surface, wherein:

a tooth right-angled cross-sectional shape in a tooth bottom side area of a tooth has line symmetry with respect to a line connecting a tooth bottom center and a gear center;

a half of the tooth right-angled cross-sectional shape in the tooth bottom side area of the tooth divided at the tooth bottom center as a boundary is defined by

a first involute portion extending from the tooth bottom center toward the tooth surface,

an arcuate portion connected smoothly to an end portion of the first involute portion,

a second involute portion connected smoothly and directly to an end portion of the arcuate portion,

a third involute portion connected smoothly and directly to an end portion of the second involute portion, and

a tooth surface connecting curved portion connecting an end portion of the third involute portion and the tooth surface smoothly;

the first involute portion is formed so as to be increased in radius of curvature with distance from the tooth bottom center;

the arcuate portion is formed into an arcuate shape so as to have the same radius of curvature as the maximum radius of curvature of the first involute portion;

the second involute portion is formed such that the radius of curvature of the second involute portion at a connecting portion to the arcuate portion is the same as the radius of curvature of the arcuate portion, and such that the radius of curvature of the second involute portion increases with distance from the arcuate portion;

the third involute portion is formed such that the radius of curvature of the third involute portion at a connecting portion to the second involute portion is the same as the maximum radius of curvature of the second involute portion, and such that the radius of curvature of the third involute portion decreases with distance from the second involute portion;

the tooth surface connecting curved portion is formed of a smooth curved line which does not cause a stress concentration in a connecting area between the third involute portion and the tooth surface;

the connecting portion between the second involute portion and the third involute portion is set to be positioned at a dangerous section position in a Hofer'"'"'s 30 degrees tangent method; and

the radii of curvature of the first involute portion, the arcuate portion, the second involute portion and the third involute portion are determined so that a stress variation width in a stress state of a partly reverse state caused by a tensile stress and a compression stress generated in the tooth bottom side area of the tooth before and after the meshing of the tooth is uniformized.

2. The gear according to claim 1, wherein

the tooth surface connecting curved portion is formed of a spline curve or a Bezier curve.

3. The gear according to claim 1, wherein

the tooth constitutes a tooth portion together with a rim, and a thickness of the rim is 1.5 (m) to 3.0 (m), where (m) is a module of the gear.

4. The gear according to claim 2, wherein

the tooth constitutes a tooth portion together with a rim, and a thickness of the rim is 1.5 (m) to 3.0 (m), where (m) is a module of the gear.