Wireless surface acoustic wave corrosion sensor and interrogation system for concrete structures

• US 9,063,058 B2
• Filed: 08/06/2012
• Issued: 06/23/2015
• Est. Priority Date: 08/04/2011
• Status: Active Grant

• Current Assignee: Mnemonics, Inc.
• Original Assignee: Mnemonics, Inc.
• Inventors: Belkerdid, Madjid A., Kozlovski, Nikolai Y., Haines, Donald Mark, Struble, Edwin
• Primary Examiner(s): Martin, Laura
• Assistant Examiner(s): NATH, SUMAN KUMAR
• Application Number:
  US13/568,089
• Publication Number:
  US 20130036821A1
• Time in Patent Office: 1,051 Days
• Field of Search: 73/18.2, 73/405, 735/705, 324/637
• US Class Current: 1/1
• CPC Class Codes: G01N 17/04 Corrosion probes
• CPC Class Codes: G01N 29/041 on the surface of the material, e.g. using Lamb, Rayleigh or shear waves
• CPC Class Codes: G01N 33/383 Concrete, cement

Abstract

A SAW sensor disposed in on a material. The sensor comprises an antenna having a sacrificial link in at least one antenna element, wherein the sacrificial link is exposed to degrading elements within or on a surface of the material, a SAW transducer responsive to an interrogation signal for generating an incident acoustic wave, a reflector responsive to the incident SAW for creating a reflected SAW, the reflected SAW received by the transducer, the transducer for creating a response signal responsive to the reflected SAW, and the response signal transmitted from the antenna, characteristics of the response signal dependent on a condition of the sacrificial link.

Claims

1. A surface acoustic wave sensor disposed in or on a material, the sensor comprising;

an antenna comprising at least one antenna element and a sacrificial link comprising a portion of the at least one antenna element, wherein the sacrificial link is exposed to degrading elements within or on a surface of the material, and wherein operating characteristics of the antenna are responsive to a condition of the sacrificial link;

a surface acoustic wave transducer responsive to an interrogation signal received by the antenna, the transducer for generating an incident surface acoustic wave responsive to the interrogation signal;

a reflector responsive to the incident surface acoustic wave for creating a reflected surface acoustic wave;

the reflected surface acoustic wave received by the transducer;

the transducer for creating a response signal responsive to the reflected surface acoustic wave; and

the response signal transmitted from the antenna, characteristics of the response signal dependent on a condition of the sacrificial link.

2. The surface acoustic wave sensor of claim 1 wherein a characteristic of the response signal is dependent on a degree of corrosion of the material.

3. The surface acoustic wave sensor of claim 1 wherein the degrading elements comprise corrosion-causing elements.

4. The surface acoustic wave sensor of claim 1 wherein the material comprises concrete with rebars embedded therein and the sacrificial link exhibits corrosive properties similar to corrosive properties of the rebars.

5. The surface acoustic wave sensor of claim 1 wherein the characteristics of the response signal comprise a degraded response signal when the sacrificial link is degraded.

6. The surface acoustic wave sensor of claim 1 wherein the characteristics of the response signal comprise no response signal when the sacrificial link is open.

7. The surface acoustic wave sensor of claim 1 wherein the antenna comprises one of a linear dipole, a single slope slanted dipole, a dual slope slanted dipole and a folded dipole, and wherein the sacrificial link is disposed in one element of the linear dipole, one element of the single slope slanted dipole, one element of the dual slope slanted dipole or one element of the folded dipole.

8. The surface acoustic wave sensor of claim 1 embedded in concrete with the sacrificial links exhibiting corrosion properties similar to corrosion properties of rebars also embedded in the concrete.

9. The surface acoustic wave sensor of claim 1 wherein characteristics of the response signal indicate a condition of the material proximate the sacrificial link.

10. The surface acoustic wave sensor of claim 1 further comprising an insulating layer for preventing the degrading elements from reaching the surface acoustic wave sensor with the exception of the sacrificial link.

11. A surface acoustic wave sensor for monitoring a condition of rebars within concrete, the sensor comprising;

an antenna comprising at least one antenna element and a sacrificial link comprising a portion of the at least one antenna element, wherein the sacrificial link is exposed to degrading elements within or on a surface of the concrete, and wherein operating characteristics of the antenna are responsive to a condition of the sacrificial link;

a surface acoustic wave transducer responsive to an interrogation signal received by the antenna, the transducer for generating an incident surface acoustic wave responsive to the interrogation signal;

a reflector responsive to the incident surface acoustic wave for creating a reflected surface acoustic wave;

the reflected surface acoustic wave received by the transducer;

the transducer for creating a response signal responsive to the reflected surface acoustic wave;

the response signal transmitted from the antenna, characteristics of the response signal dependent on a condition of the sacrificial link and thereby dependent on a condition of the rebars; and

an insulating layer over the surface acoustic wave sensor except for the sacrificial link.