3-coil wireless power transfer system for eye implants

• US 9,078,743 B2
• Filed: 08/22/2013
• Issued: 07/14/2015
• Est. Priority Date: 08/22/2012
• Status: Active Grant

• Current Assignee: California Institute of Technology, University of Southern California
• Original Assignee: California Institute of Technology, University of Southern California
• Inventors: Tai, Yu-Chong, Zhao, Yu, Humayun, Mark, Weiland, James D.
• Primary Examiner(s): PREBILIC, PAUL B
• Application Number:
  US13/973,847
• Publication Number:
  US 20140058506A1
• Time in Patent Office: 691 Days
• Field of Search: 623/6.63
• US Class Current: 1/1
• CPC Class Codes: A61F 2/14 Eye parts, e.g. lenses, corneal implants; Implanting instruments specially adapted therefor; Artificial eyes
• CPC Class Codes: A61F 2250/0001 Means for transferring electromagnetic energy to implants
• CPC Class Codes: A61F 9/007 Methods or devices for eye surgery
• CPC Class Codes: A61N 1/0529 Electrodes for brain stimulation
• CPC Class Codes: A61N 1/0543 Retinal electrodes
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/36046 of the eye
• CPC Class Codes: A61N 1/3605 Implantable neurostimulators for stimulating central or peripheral nerve system
• CPC Class Codes: A61N 1/3787 from an external energy source
• CPC Class Codes: C23F 1/00 Etching metallic material by chemical means manufacture of printing surfaces B41C; manufacture of printed circuits H05K
• CPC Class Codes: H01F 2027/2809 on stacked layers
• CPC Class Codes: H01F 27/2804 Printed windings

Abstract

A three-coil electromagnetic induction power transfer system is disclosed for epiretinal prostheses and other implants. A third, buffer coil is disposed between an external transmitting coil and a receiver coil buried within the body to improve efficiency and robustness to misalignments. One or more of the coils can be manufactured using micromechanical machining techniques to lay out conductors in a ribbon of biocompatible insulator, folding lengths of the insulated conductor traces longitudinally over one another, and then spiraling them into a ring. The traces change axial position in the ring by shifting across fold lines. One or more U-shaped sections on the traces can be folded so that adjacent traces can project opposite one another, lengthening the resulting ribbon that can be wound into a coil.

Claims

1. An inductively-powered eye implant apparatus comprising:

a buffer coil adapted to be affixed external to a sclera of an eye, the buffer coil having a conductor covered by a biocompatible layer;

a receiver coil comprising a folded electrically insulative sheet of embedded conductor traces, the folded sheet wound into a spiral form, the receiver coil suitable to be pinched for implantation within a lens capsule of the eye, the receiver coil adapted for receiving electrical power by electromagnetic induction through the buffer coil from a transmitter coil, the buffer coil and receiving coil adapted to be electromagnetically coupled when affixed external to and implanted within the eye, respectively; and

a processing circuit connected with the conductor of the receiver coil and configured to receive electrical power from the receiver coil.

2. The apparatus of claim 1 wherein the buffer coil is suitable for mounting around the cornea and under the conjunctiva of the eye.

3. The apparatus of claim 1 wherein the buffer coil is oval and has an outer minor axis of about 19 millimeters and an outer major axis of about 24 millimeters, the buffer coil adapted to be affixed external to the sclera such that the outer major axis is substantially horizontal.

4. The apparatus of claim 1 wherein the receiver coil has a partial cross section that is substantially wider axially than radially, allowing the receiver coil to be resiliently pinched to fit through an incision.

5. The apparatus of claim 1 wherein the receiver coil was produced by:

etching conductor traces on an electrically insulative sheet;

depositing electrical insulator over the etched conductor traces sufficient to embed the etched conductor traces;

folding the sheet over onto itself to form the folded sheet, stacking the embedded conductor traces; and

then

winding the folded sheet in a spiral to form a closed shape.

6. The apparatus of claim 5 wherein each stacked conductor trace travels across at least one longitudinal fold crease such that respective conductor trace discretely shifts radial position in the spiral at each fold crease crossing.

7. The apparatus of claim 6 wherein each stacked conductor trace progresses parallel with at least one other stacked conductor trace before traveling across the at least one longitudinal fold crease to be radially separated from the at least one other stacked conductor trace.

8. The apparatus of claim 5 wherein the conductor traces on the electrically insulative sheet include a U-shaped region connecting two lengths of conductor traces that project in a same direction from the U-shaped region, the production of the receiver coil further produced by:

folding the sheet, before the winding, such that the U-shaped region is perpendicular to the sheet; and

then

folding the U-shaped region such that the lengths of conductor traces project in opposite directions from the U-shaped region.

9. The apparatus of claim 1 wherein the buffer coil is configured to be affixed to the eye or the receiving coil is configured to be implanted within the eye.

10. An inductively-powered eye implant apparatus comprising:

a buffer coil adapted to be affixed external to a sclera of an eye, the buffer coil having a conductor covered by a biocompatible layer;

a sclera lens encasing the buffer coil, the sclera lens adapted to be worn on the sclera to thereby affix the buffer coil external to the sclera of the eye;

a receiver coil adapted for implantation within the eye, the receiver coil having a conductor covered by a biocompatible layer, the receiver coil adapted for receiving electrical power by electromagnetic induction through the buffer coil from a transmitter coil, the buffer coil and receiving coil adapted to be electromagnetically coupled when affixed external to and implanted within the eye, respectively; and

a processing circuit connected with the conductor of the receiver coil and configured to receive electrical power from the receiver coil.

12. The apparatus of claim 10 wherein the buffer coil is oval and has an outer minor axis of about 19 millimeters and an outer major axis of about 24 millimeters, the buffer coil adapted to be affixed external to the sclera such that the outer major axis is substantially horizontal.

13. The apparatus of claim 10 wherein the receiver coil comprises etched conductors within a folded ribbon of electrical insulator.

14. The apparatus of claim 10 wherein the receiver coil was produced by:

etching conductor traces on an electrically insulative sheet;

depositing electrical insulator over the etched conductor traces sufficient to embed the etched conductor traces;

folding the sheet over onto itself, stacking the embedded conductor traces; and

then

winding the folded sheet in a spiral to form a closed shape.

15. The apparatus of claim 14 wherein each stacked conductor trace travels across at least one longitudinal fold crease such that respective conductor trace discretely shifts radial position in the spiral at each fold crease crossing.

11. An inductively-powered eye implant apparatus comprising:

a buffer coil adapted to be affixed external to a sclera of an eye, the buffer coil having a conductor covered by a biocompatible layer;

a receiver coil adapted for implantation within the eye, the receiver coil having a conductor covered by a biocompatible layer, the receiver coil adapted for receiving electrical power by electromagnetic induction through the buffer coil from a transmitter coil, the buffer coil and receiving coil adapted to be electromagnetically coupled when affixed external to and implanted within the eye, respectively, the receiver coil having an equivalent mass equal to or less than 10 milligrams in aqueous solution;

a sealed cavity attached to the receiver coil;

a fluid disposed within the sealed cavity, the fluid having a specific gravity less than aqueous solution, thereby adding buoyancy to the receiver coil; and

a processing circuit connected with the conductor of the receiver coil and configured to receive electrical power from the receiver coil.

16. The apparatus of claim 11 wherein the buffer coil is oval and has an outer minor axis of about 19 millimeters and an outer major axis of about 24 millimeters, the buffer coil adapted to be affixed external to the sclera such that the outer major axis is substantially horizontal.

17. The apparatus of claim 11 wherein the receiver coil comprises etched conductors within a folded ribbon of electrical insulator.

18. The apparatus of claim 11 wherein the receiver coil was produced by:

etching conductor traces on an electrically insulative sheet;

depositing electrical insulator over the etched conductor traces sufficient to embed the etched conductor traces;

folding the sheet over onto itself, stacking the embedded conductor traces; and

then

winding the folded sheet in a spiral to form a closed shape.

19. The apparatus of claim 18 wherein each stacked conductor trace travels across at least one longitudinal fold crease such that respective conductor trace discretely shifts radial position in the spiral at each fold crease crossing.