Driving thin film switchable optical devices

• US 9,081,247 B1
• Filed: 03/13/2015
• Issued: 07/14/2015
• Est. Priority Date: 04/17/2012
• Status: Active Grant

• Current Assignee: View Incorporated
• Original Assignee: View Incorporated
• Inventors: Pradhan, Anshu A., Mehtani, Disha, Jack, Gordon
• Primary Examiner(s): Jones, James
• Application Number:
  US14/657,380
• Publication Number:
  US 20150185581A1
• Time in Patent Office: 123 Days
• Field of Search: 359/275
• US Class Current: 1/1
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 1/163 Operation of electrochromic cells, e.g. electrodeposition cells; Circuit arrangements therefor
• CPC Class Codes: G02F 2001/1555 Counter electrode

Abstract

Controllers and control methods apply a drive voltage to bus bars of a thin film optically switchable device. The applied drive voltage is provided at a level that drives a transition over the entire surface of the optically switchable device but does not damage or degrade the device. This applied voltage produces an effective voltage at all locations on the face of the device that is within a bracketed range. The upper bound of this range is associated with a voltage safely below the level at which the device may experience damage or degradation impacting its performance in the short term or the long term. At the lower boundary of this range is an effective voltage at which the transition between optical states of the device occurs relatively rapidly. The level of voltage applied between the bus bars is significantly greater than the maximum value of the effective voltage within the bracketed range.

Claims

1. A controller for controlling the optical state of a thin film electrochromic device, the controller comprising:

circuitry for applying voltage or providing instructions to apply voltage between bus bars on the thin film electrochromic device;

a processing component designed or configured to perform the following operations;

(i) determine that the thin film electrochromic device should transition from a first optical state to a second optical state; and

(ii) provide a first applied voltage between the bus bars on the thin film electrochromic device in response to determining that the thin film electrochromic device should transition from the first optical state to the second optical state,

wherein the first applied voltage has a magnitude such that the area of the thin film electrochromic device between the bus bars experiences an effective voltage between a maximum effective voltage that avoids damaging the thin film electrochromic device and a minimum effective voltage that drives the transition from the first optical state to the second optical state, and

wherein the first applied voltage is greater than the maximum effective voltage.

2. The controller of claim 1, wherein the processing component is designed or configured to lower the magnitude of the first applied voltage between the bus bars from the first voltage during the course of the transition from the first optical state to the second optical state.

3. The controller of claim 2, wherein the processing component is designed or configured to apply a ramp to drive voltage, a drive voltage, a ramp to hold voltage, and a hold voltage during the transition.

4. The controller of claim 1, wherein the processing component comprises a microcontroller.

5. The controller of claim 1, wherein the circuitry comprises a pulse width modulated amplifier or a pulse width modulator.

6. The controller of claim 1, wherein the first applied voltage is between about 2.5 and 5 volts.

7. The controller of claim 1, wherein the first applied voltage is about 0.5 to 2.0 volts greater than the maximum effective voltage.

8. The controller of claim 1, wherein the effective voltage in the area of the thin film electrochromic device between the bus bars is between about 0.5V and 4V.

9. The controller of claim 8, wherein the first applied voltage is between about 2.3 and 6 volts.

10. The controller of claim 8, wherein the first applied voltage is between about 3.5 and 5 volts.

11. The controller of claim 1, wherein the maximum effective voltage is about 2.5 volts or lower and the minimum effective voltage is about 1.2 volts or higher.

12. The controller of claim 1, wherein, during the transition, the first applied voltage causes the effective voltage in the area between the bus bars to be between about 1V and 3V.

13. The controller of claim 1, wherein, during the transition, the maximum effective voltage is below about 3V.

14. The controller of claim 1, wherein, during the transition, the minimum effective voltage is above about 1.2 V.

15. The controller of claim 1, wherein, during the transition, the effective voltage can drive an optical transition in about 45 minutes of less.

16. The controller of claim 1, during the transition, the effective voltage can drive a complete optical transition in about 10 minutes of less.

17. The controller of claim 1, wherein, during the transition, the effective voltage has a greatest magnitude at the edge of the thin film electrochromic device.

18. The controller claim 1, wherein the maximum effective voltage does not cause an irreversible reaction.

19. An electrochromic device and control system comprising:

the controller of claim 1; and

a thin film electrochromic device having bus bars electrically coupled to the controller.

20. The electrochromic device and control system of claim 19, wherein the bus bars are disposed at opposite sides of the thin film electrochromic device.

21. The electrochromic device and control system of claim 19, wherein the thin film electrochromic device has its bus bars separated by a distance of at least about 30 inches.

22. The electrochromic device and control system of claim 19, wherein the thin film electrochromic device has its bus bars separated by a distance of at least about 40 inches.

23. The electrochromic device and control system of claim 19, wherein the thin film electrochromic device has a rectangular shape and the bus bars are positioned substantially perpendicular to the smaller dimension of the shape.

24. The electrochromic device and control system of claim 19, wherein the bus bars have a planar configuration.

25. The electrochromic device and control system of claim 19, wherein the bus bars are substantially linear and disposed on opposite sides of the thin film electrochromic device.

26. The electrochromic device and control system of claim 19, wherein the thin film electrochromic device has two transparent conductive layers, each with a sheet resistance R_s, and wherein the bus bars are substantially parallel and separated by a distance L, and wherein the thin film electrochromic device has a value of R_s*J*L² of greater than about 3V.

27. A method of controlling the optical state of a thin film electrochromic device, the method comprising:

(a) determining that the thin film electrochromic device should transition from a first optical state to a second optical state; and

(b) providing a first applied voltage between the bus bars of the thin film electrochromic device in response to determining that the thin film electrochromic device should transition from the first optical state to the second optical state,

wherein the first applied voltage has a magnitude such that the area of the thin film electrochromic device between the bus bars experiences an effective voltage between a maximum effective voltage that avoids damaging the thin film electrochromic device and a minimum effective voltage that drives the transition from the first optical state to the second optical state, and

wherein the first applied voltage is greater than the maximum effective voltage.

28. The method of claim 27, wherein the effective voltage in the area of the thin film electrochromic device between the bus bars is between about 0.5V and 4V.

29. The method of claim 27, wherein the first applied voltage is about 0.5 to 2.0 volts greater than the maximum effective voltage.

30. The method of claim 29, wherein the first applied voltage is between about 2.3 and 6 volts.

31. The method of claim 29, wherein the first applied voltage is between about 3.5 and 5 volts.

32. The method of claim 27, wherein the first applied voltage is about 2.5 to 5 volts.

33. The method of claim 27, wherein, during the transition, the first applied voltage causes the effective voltage in the area between the bus bars to be between about 1V and 3V.

34. The method of claim 27, wherein, during the transition, the maximum effective voltage is below about 3V.

35. The method of claim 27, wherein, during the transition, the minimum effective voltage is above about 1.2 V.

36. The method of claim 27, wherein, during the transition, the effective voltage can drive an optical transition in about 45 minutes of less.

37. The method of claim 27, during the transition, the effective voltage can drive a complete optical transition in about 10 minutes of less.

38. The method of claim 27, wherein, during the transition, the effective voltage has a greatest magnitude at the edge of the thin film electrochromic device.

39. The method of claim 27, wherein the maximum effective voltage does not cause an irreversible reaction.

40. The method of claim 27, further comprising maintaining the effective voltage at all locations on the thin film electrochromic device during the transition from the first optical state to the second optical state.

41. The method of claim 40, further comprising lowering the magnitude of the first applied voltage between the bus bars from the first voltage during the course of the transition from the first optical state to the second optical state.

42. The method of claim 27, wherein the maximum effective voltage about 2.5 volts or lower and the minimum effective voltage is about 1.2 volts or higher.

43. The method of claim 27, further comprising ramping the applied voltage to the bus bars at a defined ramp rate until reaching the first applied voltage.

44. The method of claim 27, further comprising holding the first applied voltage to the bus bars for a defined period.

45. The method of claim 27, further comprising ramping the applied voltage to the bus bars from the first applied voltage to a hold voltage having a smaller magnitude than the first applied voltage.

46. The method of claim 45, wherein ramping the applied voltage to the bus bars from the first applied voltage to a hold voltage occurs at a defined ramp rate.

47. A controller for controlling the optical state of a thin film electrochromic device, the controller comprising:

circuitry for applying voltage or providing instructions to apply voltage between bus bars on the thin film electrochromic device;

a non-transitory medium storing instructions for controlling the circuitry, the instructions comprising

(i) code for determining that the thin film electrochromic device should transition from a first optical state to a second optical state; and

(ii) code for providing a first applied voltage between the bus bars of the thin film electrochromic device in response to determining that the thin film electrochromic device should transition from the first optical state to the second optical state,

wherein the first applied voltage causes the area of the thin film electrochromic device between the bus bars to experience an effective voltage between a maximum effective voltage that avoids damaging the thin film electrochromic device and a minimum effective voltage that drives the transition from the first optical state to the second optical state, and

wherein the first applied voltage is greater than the maximum effective voltage.