Optical fiber coupled photonic crystal slab strain sensor system

• US 9,086,331 B2
• Filed: 10/23/2012
• Issued: 07/21/2015
• Est. Priority Date: 10/23/2012
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Carralero, Michael A., Larsen, Ty Aaby, Maratukulam, Priya
• Primary Examiner(s): Lyons, Michael A
• Assistant Examiner(s): Prieto, Violeta A
• Application Number:
  US13/658,307
• Publication Number:
  US 20140111789A1
• Time in Patent Office: 1,001 Days
• Field of Search: 356/35.5, 356477-482, 385/12, 385/13
• US Class Current: 1/1
• CPC Class Codes: G01D 5/266 by interferometric means G01D5/353 takes precedence
• CPC Class Codes: G01D 5/268 using optical fibres G01D5/28 - G01D5/38 take precedence
• CPC Class Codes: G01L 1/242 the material being an optical fibre
• CPC Class Codes: G01L 1/247 using distributed sensing elements, e.g. microcapsules along a single optical fibre G01L1/242
• CPC Class Codes: G02B 1/005 made of photonic crystals or photonic band gap materials photonic band-gap structures or photonic lattices in integrated optics G02B6/1225; photonic band-gap structures or photonic lattices in optical fibres G02B6/02295
• CPC Class Codes: G02B 6/1225 comprising photonic band-gap structures or photonic lattices
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 29/49828 Progressively advancing of work assembly station or assembled portion of work

Abstract

The present disclosure is generally directed to a strain sensor, system and method of fabrication and use that includes an optical fiber, an optical signal generator that transmits an optical signal through the optical fiber, at least two photonic crystal slabs within the optical fiber separated by a first segment of optical fiber, a photo-detector that detects a reflected optical signal from the at least two photonic crystal slabs, and a processor that computes a mechanical strain over the first segment of optical fiber based on the reflected optical signal detected by the photo-detector.

Claims

1. A strain sensor system comprising:

an optical signal generator configured to emit an optical signal;

an optical fiber communicatively connected to the optical signal generator to receive the optical signal therefrom;

at least two photonic crystal slabs disposed within the optical fiber and separated by a first segment of the optical fiber, wherein each of the at least two photonic crystal slabs includes a plurality of holes extending from a first surface to a second surface of the respective photonic crystal slab, wherein the first surface and the second surface of each of the at least two photonic crystal slabs are arranged to be orthogonal or substantially orthogonal to an optical axis of the optical fiber;

a photo-detector configured to detect a reflected optical signal from the at least two photonic crystal slabs; and

a processor configured to compute a mechanical strain occurring over the first segment of the optical fiber based on the reflected optical signal detected by the photo-detector.

2. The strain sensor system of claim 1, wherein the optical fiber and the first segment of the optical fiber further comprise a fused silica communication grade fiber.

3. The strain sensor system of claim 1, wherein the optical signal generator comprises a laser.

4. The strain sensor system of claim 1, wherein the optical signal generator comprises a light emitting diode.

5. The strain sensor system of claim 1, wherein each of the at least two photonic crystal slabs further comprises a monolithic photonic crystal lattice including the plurality of holes.

6. The strain sensor system of claim 5, wherein each of the plurality of holes has a diameter between 0.25 microns to 1.0 micron.

7. The strain sensor system of claim 1, further comprising a plurality of segments including the first segment and wherein the at least two photonic crystal slabs comprise at least two pairs of the photonic crystal slabs, wherein each segment of the plurality of segments of is each bounded by a corresponding pair of the at least two pairs of photonic crystal slabs within the optical fiber,

wherein each of the corresponding pair of the at least two pairs of photonic crystal slabs form a Fabry-Perot (etalon) Interferometer.

8. The strain sensor system of claim 7, wherein the photo-detector detects reflected optical signals from each corresponding pair of the at least two photonic crystal slabs within the optical fiber, and

the processor computes the mechanical strain over each of the plurality of segments of optical fiber based on each respective reflected optical signal.

9. The strain sensor system of claim 7, wherein the optical signal generator is configured to generate the optical signal comprising a plurality of wavelength-specific optical signals,

wherein each of the wavelength-specific optical signals corresponds to a predetermined corresponding pair of the at least two photonic crystal slabs within the optical fiber.

10. The strain sensor system of claim 1, wherein the optical fiber further comprises a central core surrounding by cladding,

wherein each of the at least two photonic crystal slabs are disposed to interfere with a substantial portion of the central core of the optical fiber.

11. The strain sensor system of claim 6, wherein at least one of the first and the second surfaces include recessed portions localized around each of the plurality of holes.

12. The strain sensor system of claim 5, wherein center axes of the plurality of holes are arranged parallel or substantially parallel to the optical axis of the optical fiber.

13. The strain sensor system of claim 1, wherein for each of the at least two photonic crystal slabs, the respective first surface and the respective second surface are separated by a thickness in a range from 400 microns to 500 microns.

14. The strain sensor system of claim 1, wherein the at least two photonic crystal slabs are each physically attached to an object associated with the mechanical strain.