Plasma torch head, plasma torch shaft and plasma torch

• US 9,101,041 B2
• Filed: 08/13/2007
• Issued: 08/04/2015
• Est. Priority Date: 08/16/2006
• Status: Active Grant

• Current Assignee: Kjellberg Finsterwalde Plasma und Maschinen GmbH (Kjellberg-Stiftung)
• Original Assignee: Kjellberg Finsterwalde Plasma und Maschinen GmbH (Kjellberg-Stiftung)
• Inventors: Reinke, Ralf-Peter, Grundke, Timo, Laurisch, Frank, Krink, Volker
• Primary Examiner(s): Hoang, Tu B
• Assistant Examiner(s): WARD, THOMAS JOHN
• Application Number:
  US12/377,621
• Publication Number:
  US 20100264120A1
• Time in Patent Office: 2,913 Days
• Field of Search: 219/121.36, 219/121.48, 219/121.5, 219/121.58
• US Class Current: 1/1
• CPC Class Codes: H05H 1/34 Details, e.g. electrodes, nozzles
• CPC Class Codes: H05H 1/3478 Geometrical details

Abstract

A plasma torch head, a plasma torch shaft and a plasma torch for providing a quick and simple possibility of changing the plasma torch head are described.

Claims

1. A plasma torch head comprising:

at least one fluid passage, an electrode, a nozzle, a current conductor and a bearing surface on a bearing side, said torch head having on said bearing side a first cylinder wall with an outer surface and an annular surface, said first cylinder wall having an external diameter of D21a, said outer surface having n_Ver similar radial indentations and n_Vor similar radial projections provided peripherally thereon where n_Ver, n_Vor are ≧

0 and n_Ver+n_Vor=n≧

5, a quantity n combined radial indentations and radial projections, and at least five angles at the center α

, β

, γ

, δ

, and ε

;

where n=5, the sum of two adjacent angles at the center among α and

β

,β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

, by which at least one of said projection and indentations are offset from any other projection or indentation, is not ≧

180°

, and said angles at the center α

, β

, γ

, δ

, and ε

are different in size;

where n>

5;

where the n>

5 angles at the center α

, β

, γ

, δ

, and ε

are different in size, the sum of two adjacent angles at the center among α and

β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

, by which at least one of said projection and indentations is offset from any other projection or indentation is >

0° and

<

180°

; and

where at least two of the n>

5 angles at the center among α

, β

, γ

, δ

, and ε

are equal in size, the sum of the respective angles at the center among α

, β

, γ

, δ and

ε

occurring twice and the adjacent angles at the center on either side thereof among α and

γ

, β and

δ

, γ and

ε

, ε and

α

, and ε and

β

is >

0° and

<

180°

; and

when said plasma torch head is attached to a plasma cutting torch shaft, said plasma cutting torch shaft having a second cylinder wall having an internal diameter of D31a, the play S between said external diameter D21a of said first cylinder wall and said internal diameter D31a D31a>

D21a of said second cylinder wall is defined as;

S=(D31a−

−

D21a)/2

2. The plasma torch head of claim 1, the sum of two adjacent angles at the center among α

and β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

is >

0° and

≦

170°

.

3. The plasma torch head of claim 1, n=5 and the sum of two adjacent angles at the center among α

and β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

is not repeated.

4. The plasma torch head of claim 1, further comprising four fluid passageways.

5. The plasma torch head of claim 1, at least one fluid passage having a connector.

6. The plasma torch head of claim 1, the current conductor having a connector.

7. The plasma torch head of claim 1, said indentations being rectangular grooves.

8. The plasma torch head of claim 1, n_Ver being ≧

5.

9. The plasma torch head of claim 1, n_Vor being ≧

5.

10. A plasma torch shaft, comprising:

at least one feed line for a gas, a current supply line, at least one fluid passage, a current conductor and a bearing surface on a bearing side, said torch having on its bearing side a second cylinder wall with an inner surface and an internal diameter D31a, where n_Vor similar radial projections and n_Ver similar radial indentations are provided peripherally on said inner surface, where n_Vor, n_Ver are ≧

0 and n_Vor+n_Ver=n≧

5, a quantity n combined radial indentations and radial projections, and at least five angles at the center α

, β

, γ

, δ

, and ε

;

where n=5, the sum of two adjacent angles at the center among α and

β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

by which at least one of said projection and indentations are offset from any other projection or indentation, is not ≧

180°

, and said five angles at the center α

, β

, γ

, δ

, and ε

are different in size;

where n>

5;

where the n>

5 angles at the center α

, β

, γ

, δ

, and ε

are different in size, the sum of two adjacent angles at the center among α and

β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

, by which at least one of said projection and indentations is offset from any other projection or indentation is >

0° and

<

180°

; and

where at least two of the n>

5 angles at the center among α

, β

, γ

, δ

, and ε

are equal in size, the sum of the respective angles at the center among α

, β

, γ

, δ and

ε

occurring twice and the adjacent angles at the center on either side thereof among α and

γ

, β and

δ

, γ and

ε

, δ and

α

, and ε and

β

is >

0° and

<

180°

; and

when said plasma torch shaft is attached to a plasma torch head, said plasma torch head having a first cylinder wall having an external diameter of D21a, the play S between said external diameter D21a of said first cylinder wall and said internal diameter D31a D31a>

D21a of said second cylinder wall is defined as;

S=(D31a−

D21a)/2

11. The plasma torch shaft of claim 10, the sum of two adjacent angles at the center among α

and β

, β and

γ

, γ and

δ

, δ and

ε

, ε and

α

is >

0° and

≦

170°

.

12. The plasma torch shaft of claim 10, n=5 and the sum of two adjacent angles at the center among α

and γ

, β and

δ

, γ and

ε

, and ε and

β

is not repeated.

13. The plasma torch shaft of claim 10, a feed line for secondary gas is provided, said feed line including four fluid passageways.

14. The plasma torch shaft of claim 10, said at least one fluid passage being a socket.

15. The plasma torch shaft of claim 10, the current conductor having a socket.

16. The plasma torch shaft of claim 10, projections being rectangular lugs.

17. The plasma torch shaft of claim 10, a peripheral chamfer extending radially outwards being provided on the inner surface of the second cylinder wall towards the bearing side before the projections and indentations.

18. The plasma torch shaft of claim 10, n_Vor being ≧

5.

19. The plasma torch shaft of claim 10, n_Ver being ≧

5.

20. A plasma torch comprising:

at least one feed line for a gas, an electrode, a nozzle and a current supply line, said plasma torch including a plasma torch shaft having at least one first fluid passage, a first current conductor and a first bearing surface on a bearing side, a plasma torch head including at least one second fluid passage, a second current conductor and a second bearing surface on a bearing side, said first and second bearing surfaces resting axially relative to one another, and said at least one first fluid passage being in fluid connection with said at least one second fluid passage, and said first current conductor being in electric connection with said second current conductor;

one of said plasma torch shaft and said plasma torch head having, on its bearing side, a first cylinder wall with an outer surface and an annular surface and an external diameter D21a, and said other of the plasma torch shaft and said plasma torch head having on its bearing side, a second cylinder wall with an inner surface and an internal diameter D31a, where D31a is >

D21a, and n_Vor similar radial projections and n_Ver similar radial indentations being provided peripherally on said inner surface, a quantity n combined radial indentations and radial projections, where n_Vor, n_Ver is ≧

0 and n_Vor+n_Ver=n≧

5, and n_Ver corresponding indentations and n_Ver corresponding projections in engagement being provided on said outer surface;

said projections and indentations being further arranged such that when said plasma torch shaft is connected to said plasma torch head, said projections and indentations must be first brought into engagement before said first bearing surface and said second bearing surface come to abut each other;

where n=5, the sum of two adjacent angles at the center among α and

β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

, by which at least one of said projection and indentations is offset from any other projection or indentation, is >

0° and

<

180°

, and said five angles at the center α

, β

, γ

, δ

, and ε

are different in size;

where n>

5;

where the n>

5 angles at the center α

, β

, γ

, δ

, and ε

are different in size, the sum of two adjacent angles at the center among α and

β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

, by which at least one of said projection and indentations is offset from any other projection or indentation is >

0° and

<

180°

; and

where at least two of the n>

5 angles at the center among α

, β

, γ

, δ

, and ε

are equal in size, the sum of the respective angles at the center α

, β

, γ

, δ and

ε

occurring twice and the adjacent angles at the center on either side thereof among α and

γ

, β and

δ

, γ and

ε

, δ and

α

, and ε and

β

is >

0° and

<

180°

; and

when said plasma torch shaft is attached to said plasma torch head, the play S between said external diameter D21a and said internal diameter D31a D31a>

D21a is defined as;

S=(D31a−

D21a)/2

21. The plasma torch shaft of claim 20, the sum of two adjacent angles at the center among α

and β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

is >

0° and

≦

170°

.

22. The plasma torch of claim 20, n=5 and the sum of two adjacent angles at the center among α

and β

, β and

γ

, γ and

δ

, δ and

ε

, and ε and

α

is not repeated.

23. The plasma torch of claim 20, a feed line for secondary gas being provided, said plasma torch shaft including four first fluid passageways and said plasma torch head including four second fluid passageways.

24. The plasma torch of claim 20, the coolant being water.

25. The plasma torch of claim 20, at least one first fluid passage having a socket.

26. The plasma torch of claim 20, said at least one second fluid passage having a connector.

27. The plasma torch of claim 20, said first current conductor having a socket.

28. The plasma torch of claim 20, said second current conductor having a socket.

29. The plasma torch of claim 20, said plasma torch head having said first cylinder wall and said plasma torch shaft having said second cylinder wall.

30. The plasma torch of claim 20, said indentations being rectangular grooves.

31. The plasma torch of claim 20, a peripheral chamfer extending radially outwards being provided on said inner surface of said second cylinder wall towards said bearing side before said projections and said indentations.

32. The plasma torch of claim 20, n_Vor being ≧

5.

33. The plasma torch of claim 20, n_Ver being ≧

5.

34. The plasma torch of claim 20, a holding means for holding said plasma torch head and said plasma torch shaft together is provided.

35. The plasma torch of claim 34, said holding means being a clamping sleeve.